Rich Knowles
Indigo. LF38
Halifax

On 2013-03-12, at 10:25, "Richard N. Bush" <bushma...@aol.com> wrote:

Gord; what was the cause for the repower?   (he asked nervously...)
Richard
1987 33-II
 

Richard N. Bush Law Offices 
235 South Fifth Street, Fourth Floor 
Louisville, Kentucky 40202 
502-584-7255
-----Original Message-----
From: Gord Tidmarsh <w...@shaw.ca>
To: cnc-list <cnc-list@cnc-list.com>
Sent: Tue, Mar 12, 2013 2:33 am
Subject: Stus-List 33 mk II Repowering- Nothing is ever easy.

I'm in the throes of repowering a 1986 33 II.  After much deliberation, I chose 
a Beta 25 to replace the existing Yanmar 2gm.  Dimensionally, the replacement 
sat within the footprint of the existing Yanmar.  The problem is that the 
footprint assumes a square engine space with access on both sides and that that 
the relative widths of the port and starboard sides of the engine, (including 
peripherals) are similar. Unfortunately, that is not the case.
 
All the available engines in the appropriate size range, including the new 
Yanmar 3YM20, have the heat exchanger and exhaust system located on the port 
side rather than to starboard as on the 2 GM and, I believe, the 3GM as well.  
This of course dramatically changes how the new engine sits in the available 
space.  I turns out that the port side of the Beta profile is the narrowest of 
the available engines, but only by a few millimeters.     
 
We determined that the port side of the engine box was about 2 inches too 
narrow to accommodate the heat exchanger and were forced to accept the fact 
that we were going to have to alter the port side of the engine enclosure to 
provide the space required.  We also realized that we needed to provide 
additional access to allow potential removal of the heat exchanger and easier 
access to the starter (more likely).
 
Fortunately, on the 33 II, there is a dead space on the port side of the engine 
enclosure under the quarter berth of sufficient width that could be used to 
provide the required access. This meant cutting out the side of the enclosure 
and a small section of the quarter berth.  The removed section will be cut and 
reconfigured to accommodate the extra width for the engine and refastened to 
allow future access to the port side of the engine and the stuffing box if 
necessary.
 
It also turns out that the configuration of the after storage lockers under the 
quarter berth presented an additional impediment for the exhaust and CW 
discharge on the new engine.  The bulkhead is within 18 inches of the end of 
the exhaust manifold and there is insufficient space to the accommodate the 
exhaust riser and "bend" the wet exhaust hose around the bulkhead to connect to 
the water lock.  Wasn't an issue with the old 2GM!  This matter was resolved 
with the installation of a "crossover" riser unit that Beta can supply.
 
Thought some might be interested in hearing about the trials and tribulations 
of one repowering exercise.  Nothing that a few boat bucks won't solve!
 
Gord Tidmarsh
"Masquerade"
' 86 C&C 33 Mk II         
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