Hi Alexandre,

I very much disagree with your NEVER use a drill comment and add more solder w/heat for several reasons, valid at least for someone who knows what they are doing.

First, the little information I could find on the solder corrosion caused by leaky electrolytic capacitors suggested a salt compound is formed that mere heating and adding solder won't remove. I'd love to hear more about this problem and what this residue actually is!

The problem with "keep heating" is the bond between the copper and the substrate is substantially weakened by heat making it MUCH easier to damage the PCB by lifting traces, remove the plated thru holes copper, etc. Not sure about high temperature substrates such as Kapton, but that isn't what we are talking about here.

Also notice I used the words "pin vise" and "#62 drill." The idea is to use a drill small enough that will remove the residue from the hole having enough clearance without removing the copper from the PTH. It seems reasonable once there is a hole to solder again and see if the hole can be cleaned out.

We lost power at the house today (electric company maintenance) so I didn't have a chance to play around more. Also I do have "professional" experience with printed circuit boards as I was a field engineer who worked in many printed circuit facilities around the US, and owned my own PCB manufacturing company in a previous life.

All that said, I still think using SMD might be the safest way to replace the caps while minimizing the chance of damage to the printed circuit board.

Marvin


On 8/28/2018 2:39 AM, Alexandre Souza wrote:
never, EVER use a drill. add more solder and keep heating the corroded solder, it will eventually melt and mix with new solder.

using a drill will destroy the board.

Enviado do meu Tele-Movel

On Tue, Aug 28, 2018, 03:38 Marvin Johnston via cctalk <cctalk@classiccmp.org <mailto:cctalk@classiccmp.org>> wrote:

    Since I have at least four Model 100 and HX-20s, I've decided to just
    replace all the aluminum electrolytics before repair becomes much more
    difficult. So far, I see the project as fairly easy depending on how
    bad
    the corrosion from the leaking caps is.

    Is anyone interested in buying a kit or two of the capacitors? I'm
    guessing buying the parts from DigiKey at low quantity prices will
    result in about $3.50 or so for the bag of about 13 capacitors. US
    postage will probably run a couple of dollars or so, but I can also
    bring them with me to VCFMW. I'll be ordering what I need unless I hear
    others might want the kits as well.

    On a similar topic, has anyone given up on cleaning out the corroded
    plated-Thru-Holes, and just soldered on some SMD caps? If so, how
    did it
    work out?

    Finally, just some observations on the corrosion. I finally found some
    information about the corrosion caused by leaking aluminum caps. It
    sounds like the leaking fluid, besides possibly damaging the copper
    traces, also does something to the solder in the PTH such that a
    soldering iron won't melt the solder. Right now, the solder doesn't
    want
    to melt so I will use a pin vise and about a number 62 drill or so to
    hand drill out the PTH solder.

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