From: Anders Nelson: Wednesday, March 02, 2016 11:16 AM
I found switch levers and a mounting frame design (
http://www.thingiverse.com/thing:360853) that I would like to have casted
with molded-in color, close to the originals as reasonable.

I naturally suggest mine, available at http://www.so-much-stuff.com/pdp8/cad/3d.php

I've done some work to make the fit as close as I can to the original handles.

Has anyone already done this that I can simply buy from? If any injection
molds have been built I'd love to put those to work. Would it be better to
just paint a 3D print of these?

I've ordered handles in "strong and flexible, polished", from Shapeways.com. They aren't cheap, but they're easy and they do work well.

I've had good luck just spray painting them with an appropriate paint. Shapeways' color choices for dyed parts are OK, but not particularly close to the original colors. If you decide to go with the dyes, you'll want to use urethane floor polish or the like to seal the pores and provide a satin finish. If you don't seal the pores, they pick up dirt, and are a bear to keep clean.

Finding the switch bodies to put them on is challenging.

Also has anyone created the front panel PCB design? I use EAGLE and would
love to at least have a CAD outline from which to start as I build my
emulated PDP-8/e. Pretty much like the SBC6120 but emulated on a 32-bit
micro as opposed to the HD6120.

If you want the actual 8/E PCB design, I've re-drawn the bulb PCB at
http://svn.so-much-stuff.com/svn/trunk/Eagle/projects/DEC/8ePanel/

Here's the big list of other PCBs I've drawn, for what that's worth:
http://www.so-much-stuff.com/pdp8/cad/boards.php

If you're wanting a panel for a modern micro, I concur with the recommendation or Oscar's 8/I replica as a starting point. Interfacing the pi to something behind Rod's front panel artwork would be pretty cool. (Though I'm a bigger fan of the 8/I panel, myself.)

Vince

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