> On Oct 27, 2015, at 12:33 PM, Jon Elson <el...@pico-systems.com> wrote:
> 
> On 10/26/2015 11:38 PM, Chuck Guzis wrote:
>> On 10/26/2015 08:54 PM, wulfman wrote:
>>> To effectively drill in plastics you need to run the drill press on
>>> the highest speed you can and use a freshly sharpened drill bit.
>> 
>> If this is Perspex/Plexiglas, I've had great results with a good sharp 
>> Forstner bit in my drill press at medium (say 750 RPM) speed and a not-too 
>> aggressive feed..  No melting, just lots of crumbly shavings. I've done this 
>> with sizes down to about 1/4", but no smaller.  When you're almost through 
>> the material, turn it over and complete the hole from the back side.   Very 
>> clean edges, with no chips at all
> The ultimate way to drill holes in Plexi is with an end mill.  It can make a 
> slight chipping when it punches through the back, so you either need a 
> backstop material or lighten up the feed a bit just before it goes through.  
> (This of course requires a center-cutting end mill, I prefer 4-flute for 
> this.)

I would think a counterbore would work better, because it doesn't cut on the 
sides, only on the bottom.

        paul


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