Our emergency generator now is a 20KW diesel.  The UPS's like that one just fine.

I've wondered sometimes if it's not about how many Watts it could make, but about the number of cylinders.  If you have a 2 cylinder engine then it seems like all the power for one side of the stator would end up coming from one cylinder.  That would seem to account for the engine running rougher when the load was uneven.  A 2 cylinder 4-stroke is also coasting on momentum half of the time, so the resitance on the stator must be slowing the rotation between power strokes and then it must burst back to full speed during the power stroke.  That would also seem to lead to rough running and fluctuating frequency.

That's speculation on my part, but Incidentally the 20KW diesel is 4 cylinders.


On 9/21/2020 1:56 PM, Jason Wilson wrote:
Some UPS don't care for an unregulated AC. Either run your current generator through a line conditioner or go with inverter generators. The latter would be my choice and is what I use. Way back in the day I had cisco t1 routers that would not run on a 6kw portable generator. I had to use my truck inverter to power the site.

On Mon, Sep 21, 2020, 10:49 Adam Moffett <dmmoff...@gmail.com <mailto:dmmoff...@gmail.com>> wrote:

    Ken's answer of "use an inverter generator" is probably the
    simplest thing.  You'll have way fewer problems than with any
    other portable generator.  Also "dramatically oversize the
    generator" would be a good solution too.

    Half the windings on the generator give you a 110v phase.  The
    other half give you the other 110v phase. Both together gives you
    the 220v.

    Are both UPS's about 5-6 amps, or is one much heavier loaded than
    the other?  Are they both on the same phase or are they on
    opposite phases?  A wiring diagram for the Troy-Bilt 6250 shows
    two separate circuit breakers feeding two separate duplexes, so
    you'd want to distribute load across them both.

    If one phase has more load than the other, then there's more
    resistance on one side of the stator.  That'll make the engine run
    rough and that'll make the frequency unstable. Lights and power
    tools won't care, but UPS's will.  If that was the issue, then the
    engine would run better with a 220v UPS.  If the imbalance is real
    bad you can even stall the engine. A bigger engine won't care so
    much, and an inverter generator doesn't have this issue at all. 
    At one time when the server room had to run on a 6KW generator I
    had lots of problems until I carefully balanced the loads....so
    there's my anecdotal/experimental evidence.

    There might also be a sensitivity setting on the UPS. I'm not sure
    about that specific model, but on some of them you can get into
    the management software and change them to be less sensitive about
    the AC input.

    -Adam




    On 9/21/2020 10:22 AM, Josh Luthman wrote:
    So Friday we have another 3 phase go down in the building.  They
    unplugged it all so that wing had nothing.

    As a precaution I start up the generator.  When they're cutting
    the other phases we are using I move it to the generator.  The
    generator complains and the UPS units don't switch over.  I drop
    it to say 90% open choke and the UPS switches over - but it's
    only 110v.  I'd like to know what's going on here.

    I have 175 feet of 10 gauge (times 2).  Two circuits on the
    generator, two runs of copper, two UPS.  UPS is doing about 5-6
    amps each.

    What can I do better?  Should I?  It runs but I'd like to keep it
    as simple as possible to avoid "teaching someone" to lower it
    from full open choke.

    Josh Luthman
    24/7 Help Desk: 937-552-2340
    Direct: 937-552-2343
    1100 Wayne St
    Suite 1337
    Troy, OH 45373

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