You forgot IDEA #6 where you take advantage of the fact that zfs can be told to use sparse files as partitions. This is rather like your IDEA #3 but does not require that disks be partitioned.
This opens up many possibilities.  Whole vdevs can be virtualized to 
files on (i.e. moved onto) remaining physical vdevs.  Then the drives 
freed up can be replaced with larger drives and used to start a new 
pool.  It might be easier to upgrade the existing drives in the pool 
first so that there is assured to be vast amounts of free space and 
the drives get some testing.  There is not initially additional risk 
due to raidz1 in the pool since the drives will be about as full as 
before.
I am not sure what additional risks are involved due to using files.

Bob
--
Bob Friesenhahn
bfrie...@simple.dallas.tx.us, http://www.simplesystems.org/users/bfriesen/
GraphicsMagick Maintainer,    http://www.GraphicsMagick.org/
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