Kyle,

Pardon my ignorant, irrational excursion into green shock technology.  What
you are saying here makes perfect practical sense, even though the PS
article played it up so nicely.  
I am a retired designer of large scale power generating systems.  No one
should have any regard for what I say on that subject either.

Jeff  ;-)

-----Original Message-----
From: Kyle Mcallister [mailto:[email protected]] 
Sent: Sunday, May 10, 2009 1:09 PM
To: [email protected]
Subject: Re: [Vo]:Hey Kyle: power generating shocks


--- Michel Jullian <[email protected]> wrote:

> Even on a perfectly smooth road there must be a lot
> of energy wasted
> in conventional shock absorbers, whenever you
> accelerate, brake, go
> round a bend... If it's of the order of 1 kW or even
> 100W on average,
> then Jeff is right that it's certainly worth
> recovering!

Energy is only produced by a shock-recovering system
when the moving component (piston compressing gas,
magnet 'pushing' against an inductor) is moving. When
going around a turn, there is a transient when the
piston/actuator moves, but then the vehicle is
steadily cocked to one side. When it comes back up
after exiting the turn, you can get a little more
energy back, perhaps. Even with a 4,000 pound car
(say, an old Monte Carlo like I used to have), this is
not going to be enough energy to sneeze at. What is
4kw? It is nothing at all. Power, not energy. If I can
supply 4kW for 0.5 sec, what is that? A 22hp electric
drivetrain requires ~16.5kW continuous. And to make
matters worse, you'll need more than that for a 4,000
pound car. And the lighter the car, the less force
applied to the shocks, and so on.

Now, all that aside, the important thing is cost
effectiveness to the consumer, not efficiency. We can
make the efficient part somewhere else, say, a nice
clean generating station. Or a better engine,
whatever. Assume 4 shocks at say $25 apiece, which
waste this miniscule amount of energy (not power,
energy). Assume you replace that with 4 'green' shocks
that recover this tiny amount of energy. Each will
cost, what? At least a few hundred dollars. How long
will they last? Well, Mercedes Benz costs a lot, and
they fail more often than Chevy struts do, in my
experience. Now factor in whatever control circuitry
and wiring is needed to convey this intermittent power
to the charging system, protection against transients
which might damage the vehicle's ECU, factor in water
and moisture getting into the shock, salt water/road
chemicals used on northern streets against snow and
ice (corrosive), heat conducting up the shock from the
brakes, etc.

You recover a few kJ (nothing compared to what's
require to move the car), increase the manufacturing
price of the car a couple thousand $$$, decrease mean
time between failure by increasing complexity of the
system, increase repair/operating costs, and quite
possibly increase the weight of the vehicle. Gas
shocks are LIGHT. How light will this be?

But I'm just a mechanic, I don't know what I'm talking
about.

--Kyle


      



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