Public bug reported:

I have tried updating some packaged on Ubuntu 18.04

sudo apt-get upgrade

Reading package lists... Done
Building dependency tree
Reading state information... Done
Calculating upgrade... Done
The following packages have been kept back:
  linux-generic linux-headers-generic linux-image-generic
0 upgraded, 0 newly installed, 0 to remove and 3 not upgraded.
1 not fully installed or removed.
After this operation, 0 B of additional disk space will be used.
Do you want to continue? [Y/n]
Setting up grub-efi-amd64-signed (1.93.16+2.02-2ubuntu8.15) ...
Installing for x86_64-efi platform.
Could not prepare Boot variable: No space left on device
grub-install: error: efibootmgr failed to register the boot entry: Input/output 
error.
dpkg: error processing package grub-efi-amd64-signed (--configure):
 installed grub-efi-amd64-signed package post-installation script subprocess 
returned error exit status 1
dpkg: dependency problems prevent processing triggers for shim-signed:
 shim-signed depends on grub-efi-amd64-signed; however:
  Package grub-efi-amd64-signed is not configured yet.

dpkg: error processing package shim-signed (--configure):
 dependency problems - leaving triggers unprocessed
Errors were encountered while processing:
 grub-efi-amd64-signed
 shim-signed
E: Sub-process /usr/bin/dpkg returned an error code (1)

Confirming there is space on the devices:

df -h
Filesystem                             Size  Used Avail Use% Mounted on
udev                                    16G     0   16G   0% /dev
tmpfs                                  3.2G  2.7M  3.2G   1% /run
/dev/mapper/vg_system-lv_system        3.6T   46G  3.4T   2% /
tmpfs                                   16G     0   16G   0% /dev/shm
tmpfs                                  5.0M  8.0K  5.0M   1% /run/lock
tmpfs                                   16G     0   16G   0% /sys/fs/cgroup
/dev/sda2                              923M  146M  714M  17% /boot
/dev/sda1                              188M  6.0M  182M   4% /boot/efi
/dev/mapper/vg_sqlserver-lv_sqlserver  9.1T  5.9T  2.8T  68% /lv/sqlserver
tmpfs                                  3.2G     0  3.2G   0% /run/user/1000

Confirming there are iNodes free on the devices:

df -hi
Filesystem                            Inodes IUsed IFree IUse% Mounted on
udev                                    4.0M   584  4.0M    1% /dev
tmpfs                                   4.0M   903  4.0M    1% /run
/dev/mapper/vg_system-lv_system         232M  133K  231M    1% /
tmpfs                                   4.0M     1  4.0M    1% /dev/shm
tmpfs                                   4.0M     6  4.0M    1% /run/lock
tmpfs                                   4.0M    18  4.0M    1% /sys/fs/cgroup
/dev/sda2                                60K   303   60K    1% /boot
/dev/sda1                                  0     0     0     - /boot/efi
/dev/mapper/vg_sqlserver-lv_sqlserver   292M   528  292M    1% /lv/sqlserver
tmpfs                                   4.0M    11  4.0M    1% /run/user/1000


/boot/efi is a separate file system, don't know whether this is supposed to 
have inodes:

fdisk -l /dev/sda
Disk /dev/sda: 9.1 TiB, 10000831348736 bytes, 19532873728 sectors
Units: sectors of 1 * 512 = 512 bytes
Sector size (logical/physical): 512 bytes / 4096 bytes
I/O size (minimum/optimal): 4096 bytes / 4096 bytes
Disklabel type: gpt
Disk identifier: E287F2FF-21A8-4061-99AA-FF399C8D6CEE

Device       Start         End     Sectors  Size Type
/dev/sda1     2048      391167      389120  190M EFI System
/dev/sda2   391168     2344959     1953792  954M Linux filesystem
/dev/sda3  2344960 19532871679 19530526720  9.1T Linux LVM

Confirming apt-get install -f does not fix this issue:

apt-get -f install
Reading package lists... Done
Building dependency tree
Reading state information... Done
0 upgraded, 0 newly installed, 0 to remove and 0 not upgraded.
2 not fully installed or removed.
After this operation, 0 B of additional disk space will be used.
Setting up grub-efi-amd64-signed (1.93.16+2.02-2ubuntu8.15) ...
Installing for x86_64-efi platform.
Could not prepare Boot variable: No space left on device
grub-install: error: efibootmgr failed to register the boot entry: Input/output 
error.
dpkg: error processing package grub-efi-amd64-signed (--configure):
 installed grub-efi-amd64-signed package post-installation script subprocess 
returned error exit status 1
dpkg: dependency problems prevent configuration of shim-signed:
 shim-signed depends on grub-efi-amd64-signed; however:
  Package grub-efi-amd64-signed is not configured yet.

dpkg: error processing package shim-signed (--configure):
 dependency problems - leaving unconfigured
No apport report written because the error message indicates its a followup 
error from a previous failure.
                                                                                
                          Errors were encountered while processing:
 grub-efi-amd64-signed
 shim-signed
E: Sub-process /usr/bin/dpkg returned an error code (1)


Motherboard:
ASUS Z97-PRO, Revision 1.xx
BIOS American Megatrends Inc., Version 3503

CPU is i7-4790 @ 3.60GHz

Memory 32GB (4x8 GB)

/dev/sda is a Toshiba 10TB MG06ACA1 with gpt partitioning
/dev/sdb is a Toshiba  4TB MG04ACA4 with gpt partitioning

ProblemType: Bug
DistroRelease: Ubuntu 18.04
Package: ubuntu-release-upgrader-core 1:18.04.37
ProcVersionSignature: Ubuntu 4.15.0-88.88-generic 4.15.18
Uname: Linux 4.15.0-88-generic x86_64
ApportVersion: 2.20.9-0ubuntu7.14
Architecture: amd64
CrashDB: ubuntu
Date: Tue Apr  7 15:32:22 2020
InstallationDate: Installed on 2019-10-28 (162 days ago)
InstallationMedia: Ubuntu-Server 18.04.3 LTS "Bionic Beaver" - Release amd64 
(20190805)
PackageArchitecture: all
ProcEnviron:
 LANGUAGE=en_HK:en
 TERM=putty-256color
 PATH=(custom, no user)
 LANG=en_HK.UTF-8
 SHELL=/bin/bash
SourcePackage: ubuntu-release-upgrader
Symptom: dist-upgrade
UpgradeStatus: No upgrade log present (probably fresh install)

** Affects: ubuntu
     Importance: Undecided
         Status: New


** Tags: amd64 apport-bug bionic dist-upgrade

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https://bugs.launchpad.net/bugs/1871314

Title:
  Could not prepare Boot variable: No space left on device

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