Serge,
My environment is VMware Workstation v7.1.3 on Windows 7, 64-bit, Host 
Guest is Ubuntu 11.04 beta: Linux ubuntu 2.6.38-7-generic #39-Ubuntu SMP Fri 
Mar 25 21:24:57 UTC 2011 x86_64 x86_64 x86_64 GNU/Linux

VMware Tools form VMware are currently installed.  Version: 7.1.3
build-324285

I follow your guidance from 3/3 in order:
   tar zxf open-vm-tools-2011.02.23-debs.tar.gz
   sudo dpkg -i open-vm-tools_2011.02.23-368700-0ubuntu1_amd64.deb
   sudo dpkg -i open-vm-toolbox_2011.02.23-368700-0ubuntu1_amd64.deb
   sudo dpkg -i open-vm-dkms_2011.02.23-368700-0ubuntu1_all.deb

On first pass, I got errors in open-vm-tools set up saying vmhgfs and vmsync 
were missing:
Preparing to replace open-vm-tools 2010.06.16-268169-3ubuntu1 (using 
open-vm-tools_2011.02.23-368700-0ubuntu1_amd64.deb) ...
 * Stopping open-vm guest daemon vmtoolsd                                [ OK ] 
 * Removing open-vm-tools modules                                               
FATAL: Module vmhgfs not found.
FATAL: Module vmsync not found.
                                                                         [ OK ]
Unpacking replacement open-vm-tools ...
Setting up open-vm-tools (2011.02.23-368700-0ubuntu1) ...
Installing new version of config file /etc/vmware-tools/vm-support ...
update-initramfs: deferring update (trigger activated)
 * Loading open-vm-tools modules                                                
FATAL: Module vmhgfs not found.
FATAL: Module vmsync not found.
                                                                         [ OK ]
 * Starting open-vm daemon vmtoolsd                                      [ OK ] 
Processing triggers for initramfs-tools ...
update-initramfs: Generating /boot/initrd.img-2.6.38-7-generic
Processing triggers for ureadahead ...
ureadahead will be reprofiled on next reboot
Processing triggers for man-db ...
Processing triggers for libc-bin ...
ldconfig deferred processing now taking place

Kind of strange the the install continued and updated initrd.img.

Anyway, I kept going to here through to dkms:
Preparing to replace open-vm-dkms 2010.06.16-268169-3ubuntu1 (using 
open-vm-dkms_2011.02.23-368700-0ubuntu1_all.deb) ...

------------------------------
Deleting module version: 2010.06.16
completely from the DKMS tree.
------------------------------
Done.
Unpacking replacement open-vm-dkms ...
Setting up open-vm-dkms (2011.02.23-368700-0ubuntu1) ...
Loading new open-vm-tools-2011.02.23 DKMS files...
Building only for 2.6.38-7-generic
Building for architecture x86_64
Building initial module for 2.6.38-7-generic
Done.

vmblock.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmci.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmhgfs.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmsync.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmxnet.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vsock.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

depmod........

DKMS: install Completed.

With vmhgfs and vmsync installed, I repeated from the top.

$ sudo dpkg -i open-vm-tools_2011.02.23-368700-0ubuntu1_amd64.deb

Preparing to replace open-vm-tools 2011.02.23-368700-0ubuntu1 (using 
open-vm-tools_2011.02.23-368700-0ubuntu1_amd64.deb) ...
 * Stopping open-vm guest daemon vmtoolsd                                [ OK ] 
 * Removing open-vm-tools modules                                        [ OK ] 
Unpacking replacement open-vm-tools ...
Setting up open-vm-tools (2011.02.23-368700-0ubuntu1) ...
update-initramfs: deferring update (trigger activated)
 * Loading open-vm-tools modules                                         [ OK ] 
 * Starting open-vm daemon vmtoolsd                                      [ OK ] 
Processing triggers for initramfs-tools ...
update-initramfs: Generating /boot/initrd.img-2.6.38-7-generic
Processing triggers for ureadahead ...
Processing triggers for man-db ...
Processing triggers for libc-bin ...
ldconfig deferred processing now taking place


$ sudo dpkg -i open-vm-toolbox_2011.02.23-368700-0ubuntu1_amd64.deb
(Reading database ... 225667 files and directories currently installed.)
Preparing to replace open-vm-toolbox 2011.02.23-368700-0ubuntu1 (using 
open-vm-toolbox_2011.02.23-368700-0ubuntu1_amd64.deb) ...
Unpacking replacement open-vm-toolbox ...
Setting up open-vm-toolbox (2011.02.23-368700-0ubuntu1) ...
Processing triggers for man-db ...
Processing triggers for bamfdaemon ...
Rebuilding /usr/share/applications/bamf.index...
Processing triggers for python-gmenu ...
Rebuilding /usr/share/applications/desktop.en_US.utf8.cache...
Processing triggers for desktop-file-utils ...
Processing triggers for python-support ...

$ sudo dpkg -i open-vm-dkms_2011.02.23-368700-0ubuntu1_all.deb
(Reading database ... 225667 files and directories currently installed.)
Preparing to replace open-vm-dkms 2011.02.23-368700-0ubuntu1 (using 
open-vm-dkms_2011.02.23-368700-0ubuntu1_all.deb) ...

-------- Uninstall Beginning --------
Module:  open-vm-tools
Version: 2011.02.23
Kernel:  2.6.38-7-generic (x86_64)
-------------------------------------

Status: Before uninstall, this module version was ACTIVE on this kernel.

vmblock.ko:
 - Uninstallation
   - Deleting from: /lib/modules/2.6.38-7-generic/updates/dkms/
 - Original module
   - No original module was found for this module on this kernel.
   - Use the dkms install command to reinstall any previous module version.


vmci.ko:
 - Uninstallation
   - Deleting from: /lib/modules/2.6.38-7-generic/updates/dkms/
 - Original module
   - No original module was found for this module on this kernel.
   - Use the dkms install command to reinstall any previous module version.


vmhgfs.ko:
 - Uninstallation
   - Deleting from: /lib/modules/2.6.38-7-generic/updates/dkms/
 - Original module
   - No original module was found for this module on this kernel.
   - Use the dkms install command to reinstall any previous module version.


vmsync.ko:
 - Uninstallation
   - Deleting from: /lib/modules/2.6.38-7-generic/updates/dkms/
 - Original module
   - No original module was found for this module on this kernel.
   - Use the dkms install command to reinstall any previous module version.


vmxnet.ko:
 - Uninstallation
   - Deleting from: /lib/modules/2.6.38-7-generic/updates/dkms/
 - Original module
   - No original module was found for this module on this kernel.
   - Use the dkms install command to reinstall any previous module version.


vsock.ko:
 - Uninstallation
   - Deleting from: /lib/modules/2.6.38-7-generic/updates/dkms/
 - Original module
   - No original module was found for this module on this kernel.
   - Use the dkms install command to reinstall any previous module version.

depmod....

DKMS: uninstall Completed.

------------------------------
Deleting module version: 2011.02.23
completely from the DKMS tree.
------------------------------
Done.
Unpacking replacement open-vm-dkms ...
Setting up open-vm-dkms (2011.02.23-368700-0ubuntu1) ...
Loading new open-vm-tools-2011.02.23 DKMS files...
Building only for 2.6.38-7-generic
Building for architecture x86_64
Building initial module for 2.6.38-7-generic
Done.

vmblock.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmci.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmhgfs.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmsync.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vmxnet.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

vsock.ko:
Running module version sanity check.
 - Original module
   - No original module exists within this kernel
 - Installation
   - Installing to /lib/modules/2.6.38-7-generic/updates/dkms/

depmod....

DKMS: install Completed.

Did a reboot to check initrd.img.
Ubuntu did a fsck on restart.

-- 
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https://bugs.launchpad.net/bugs/727342

Title:
  FFE: open-vm-tools kernel module failed to build

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