I think I've identified the problem.
When the system boot in BusBox I've a wrong disk order and naming.
I attached /proc/partitions in the correct boot case.
SCSI disks are sdb and sdc. SATA disk is sda

Looking in /proc/partitions in BusyBox shows that SCSI disks become sda and sdb 
and SATA disk becomes sdc.
So the issue is related to the detecting order of the disk controllers.
I have a similar issue when I connect a card reader (3 device detected) at boot 
time. Those devices were detected as sda, sdb and sdc so the system hangs at 
boot time.

Next time the system boots in BusyBox I'll try to dump /proc/partitions
to report it here.

** Attachment added: "partitions,log"
   http://librarian.launchpad.net/7216973/partitions%2Clog

-- 
Feisty randomly fails to boot and BusyBox shell started
https://bugs.launchpad.net/bugs/103898
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