Till, I think your findings agree with mine (though I know nothing about
using hplip to load the firmware, and I don't know how to confirm the
firmware-corruption hypothesis), except possibly on one point in #2: It
seems that if you turn the printer off and back on, the firmware will
just be corrupted again, assuming the CUPS daemon is running. Were you
implying otherwise?

I've done additional tests simulating the behavior of the hybrid backend
with a Python script, and I've found that it's actually the usblp probe
that introduces the problem. Without that, it's fine. This is strange
because usblp is how it was done in the past, so what has actually
changed? It could be changes in the hybrid backend, or changes in the
usblp backend from previous versions of CUPS. Or my analysis could be
wrong, of course.

-- 
hybrid usb backend doesn't work with usblp if printer needs to load firmware 
(HP LJ 1000/1005/1018/1020/P100x/...)
https://bugs.launchpad.net/bugs/543177
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