In xhci_xfer_get_trb, the count of transfer buffers in the pipe (xp->free_trbs) is always decremented but the count of transfer buffers used in the transfer (xx->ntrb) is not incremented for zero-length transfers. The result of this is that, at the end of a zero length transfer, xp->free_trbs has 'lost' one.
Over time, this mismatch of unconditional decrement (xp->free_trbs) vs conditional increment (xx->ntrb) results in xhci_device_*_start returning USBD_NOMEM. The patch below works around this by only decrementing xp->free_trbs in the cases when xx->ntrb is incremented. Jonathon Index: xhci.c =================================================================== RCS file: /cvs/src/sys/dev/usb/xhci.c,v retrieving revision 1.119 diff -u -p -u -r1.119 xhci.c --- xhci.c 31 Jul 2020 19:27:57 -0000 1.119 +++ xhci.c 9 Oct 2020 19:11:45 -0000 @@ -1836,7 +1836,6 @@ xhci_xfer_get_trb(struct xhci_softc *sc, struct xhci_xfer *xx = (struct xhci_xfer *)xfer; KASSERT(xp->free_trbs >= 1); - xp->free_trbs--; *togglep = xp->ring.toggle; switch (last) { @@ -1847,11 +1846,13 @@ xhci_xfer_get_trb(struct xhci_softc *sc, xp->pending_xfers[xp->ring.index] = xfer; xx->index = -2; xx->ntrb += 1; + xp->free_trbs--; break; case 1: /* This will terminate a chain. */ xp->pending_xfers[xp->ring.index] = xfer; xx->index = xp->ring.index; xx->ntrb += 1; + xp->free_trbs--; break; }