28.02.2023 19:25, Richard Hurt wrote:

> After a recent OPNSense update my HD activity light was staying on and the 
> CPU meter on the OPNSense dashboard was reading 100%.  After looking for 
> anything obvious and turning off all the services I could, the CPU was still 
> pegged and the HD light was still on constantly.  So I rebooted the machine; 
> it never came back online.
> 
> After I attached a monitor to the machine I saw that it had a kernel panic.  
> While unusual I didn't think too much of it however rebooting the machine 
> didn't resolve the issue.  So, I removed all the cards, memory, etc. to see 
> if I could get a clean boot.  Nothing helped and I continued to get a kernel 
> panic.
> 
> I thought it might be a corrupted hard drive or something so I disconnected 
> the drive and booted off a USB thumb drive with a fresh copy of OPNSense 
> v23.1 installed on it.  The system booted just fine and ran the live version. 
>  So I turned the machine off, reconnected the drive, rebooted and installed 
> v23.1 on the HD.  The install worked perfectly and the machine rebooted.  
> Once again, I got the kernel panic.
> 
> My next thought was that maybe the HD was "bad".  I replaced the HD and again 
> installed a fresh copy of v23.1.  Again, the kernel panic showed up.  
> Arrggghhh! 
> 
> I'm running Memtest86 v6.10 right now and it has passed 4 times, so I don't 
> think it's memory related.  I've replaced the HD so that's (probably) not the 
> problem.  It seems to work fine when booting from the USB flash drive (it's 
> just slooooow) so the CPU seems to be OK. 
> 
> After the kernel panic the machine is locked up completely.  Nothing works.  
> The keyboard doesn't do anything, the capslock key doesn't, light up and the 
> floppy drive light is stuck on.
> 
> I've not been able to get a text output of the panic but here is a screenshot 
> I took from my phone: https://imgur.com/a/aaXwkVK  I posted about this first 
> on the OPNSense forum 
> (https://forum.opnsense.org/index.php?topic=32728.msg158386#msg158386) but 
> they said that this mailing list was probably the better option.
> 
> Equipment:
> * Acer Aspire AST180-UA380B
> * AMD Athlon 3800+
> * 3GB RAM
> * 1TB SATA drive
> 
> Thanx
> Richard

The problem seems to be known and specific to OPNSense that change some default 
FreeBSD settings
unconditionally, no matter if hardware's compatible with non-default setting or 
not:

https://github.com/opnsense/core/issues/3177



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