Here is a somewhat off topic subject that some may find interesting.

I came across a site called Sugru. It is about a moldable product called
Sugru developed by an individual and a couple of her friends. If you
look at the site you can see examples of using Sugru for various types
of repair including replacing part of a scissors handle and replacing
knobs on electronic equipment. It also has a fairly high temperature
rating, up to +180 deg. C. The product was first introduced on the site
late last year and sold out all available product in a matter of hours.
I tried to buy some but they will not have more available till late this
year. I have put my name on a list for notification where more Sugru is
available for purchase. 

I have an immediate need for something like Sugru. So I started
researching the product and found the patents on it. And also a couple
of patents for some similar products. What I found is most interesting;
or at least I find it interesting. Sugru is basically an off the shelf
silicone adhesive with moist flour or powdered wood added. The flour
and/or wood provides some useful properties to the silicone adhesive. It
provides a firmness/hardness to the silicone while still providing some
flexibility and some tackiness to the cured material. It also greatly
reduces cure time and can eliminate the need for the need for air
curing. This is achieved by the added moisture in the flour or wood
powders. I didn't know it before but silicone glue is primarily cured by
the moisture in the air. By incorporating moisture in the added powders,
the need for air to cure silicone can be eliminated, curing time greatly
reduced and curing of the interior of the material more reliable. This
makes it similar to an epoxy in some ways. At first I thought that flour
as an additive would actually provide for a weak cured material but it
appears that due to the cross linker additive in the silicone, it
actually strengthens the final material.

It also led to learning about the use of cross linkers and adhesion
promoters in silicone adhesives and that you can purchase them from
Sigma Aldrich. that opens up the possibilities of adding specific cross
linkers and adhesion promoters to off the shelf silicone adhesives to
optimize them for a specific application. I plan on trying zeolite as an
additive and moisture carrier to see if it will provide a stronger, more
durable material. 

It may be that one could add a form of silver such as EIS as the
moisture additive or AgCl powder to make a anti microbial material
surface. 
I guess that I will have enough to experiment with while I wait for
Sugru to become available. Below are some possibly useful links for
those interested.

- Steve N


http://sugru.com/

http://www.freepatentsonline.com/y2008/0216948.html

http://www.wipo.int/pctdb/en/wo.jsp?WO=2006126000&IA=GB2006001931&DISPLA
Y=DESC

http://www.freepatentsonline.com/5346940.html

http://www.google.com/patents?vid=USPAT6593413



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