Re: [RE-wrenches] XW 4024

2009-03-20 Thread Drake Chamberlin
Hi Andrew, Thanks for your information on the XW Series. It seems that there were a lot of problems when they first came out. Many of the problems may have been due to mis programming. Do you think the XW4024 is good replacement for the old SW4024? With AC 1 in and AC 2 in, reliable gen

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread jay peltz
Hi Larry, I was under the impression that Sunpower were only for on grid? And for off grid with the low voltages that we use, they are still requiring you to use positive ground? I've seen the white paper they did and it showed at lower voltages there is no need to positive ground, thats

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Larry Crutcher, Starlight Solar
William, We have used the SPR-90 and CTI-90 with Blue Sky, Outback and Morningstar MPPT controllers. No issues, no problems. Be aware that most of our installs are RV's and trailers and not grounded. We have installed them in grounded systems in Mexico. The CTI-90, rated at 5.15 amps, wil

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread David Katz
Sunpower modules can wired 2 in series for the 200 watt 72 cell modules and 4 in series for the 90 watt 32 cell modules with typical negative grounding. The power loss effect is not a problem in low voltage systems. AEE Solar has private-labeled modules for battery charging, made with Sunpowe

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Drake Chamberlin
At 09:46 AM 3/20/2009, you wrote: The CTI-90, rated at 5.15 amps, will reach 7 amps here in Yuma with the Blue Sky 3024i. Do you use the Blue Sky metering, or have you checked the MPPT output with independent metering? I retrofitted a 12 V Blue Sky charger on an old cabin system. The CC had

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Allan Sindelar
Drake, The key to your question may be in the "old Arco units". Most Arcos (all predate 1990, when Siemens bought Arco) are 36 cell, but both Arco and Solarex made some 33-cell, 32-cell, and even 30-cell "self-regulating" modules in those years. With fewer cells, the MPPT was too low to benefit muc

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Brian Teitelbaum
Drake, Just to add to Allan's excellent post, most of the Arco's made before about 1985 had less than 36 cells. Some were 35-cell, most were 33-cell, but there were also 32 and 30-cell units. You might want to look into rewiring the modules in higher voltage series strings to get more "oomph"

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Drake Chamberlin
Allan and Brian Thanks for the answer to the problem. I think the Xantrex PWM chargers are going to be the most appropriate for these modules. The old Arco modules are incredibly long lasting. I hope the ones we are putting in today will last as long. Drake At 01:40 PM 3/20/2009, you wro

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Brian Teitelbaum
Drake, One thing about those old modules is that the cells are incredibly thick. You can feel them on the back-sheet. They must be at least 1/16" thick. Wire-saw technology was just not that good in the old days. Module manufacturers say that the thickness of the cell has no effect on performan

Re: [RE-wrenches] Sunpower modules

2009-03-20 Thread Larry Crutcher, Starlight Solar
Drake, I have seen this often. The operating voltage drops as panels age. MPPT depends on a higher input voltage compared to the battery voltage. When you account for module temperature and age, the panel may not produce enough differential voltage for the controller to convert into power

Re: [RE-wrenches] SunPower modules

2009-03-20 Thread Jeff Irish
Word of caution... don't wire the bigger SunPower modules with the negative conductor grounded. With the metal frame grounded, as it should be, this combination causes a strange surface polarization effect that will discolor the cells and cause the power output to drop by about half. Fortunately

Re: [RE-wrenches] cell thickness and handling modules (was Sunpower modules)

2009-03-20 Thread Joel Davidson
Arco Solar used inside diameter (ID) saws to cut wafer 3 mils (0.003 inches) thick. I don't recall when Arco got wire saws. Solec also used ID saws until 1995. See http://dove.eng.sunysb.edu/~kao/Wiresaw/NSF-97.pdf Thinner cells and wire sawing yields more kW/kg but require better handling equi

Re: [RE-wrenches] DunPower modules

2009-03-20 Thread Bill Brooks
Jeff, Although some of what you say is true-and anyone allowed to install SunPower modules should be intimately aware of the positive grounding requirement-they actually can be installed on ungrounded and bi-polar arrays with the inclusion of some wiz-bang depolizerinators ;-). Bottom line

Re: [RE-wrenches] cell thickness and handling modules (was Sunpower modules)

2009-03-20 Thread Bill Brooks
Joel, My understanding is that some of the manufacturers are able to cut so thin with current wire saws that the cells become flexible--almost like paper. It presents other concerns, but these newer technologies might actually be solving some of the cracking problems of the past. It is a brave new

Re: [RE-wrenches] C40s and Sanyo modules (was Sunpower modules)

2009-03-20 Thread Allan Sindelar
Thanks for the flowers, Drake and Brian. Yes, I'd use PWM without MPPT. We have long jokingly referred to the C40 as "our best selling used charge controller" because of how many we removed once reliable MPPT units (the RVPP/now Blue Sky SB series) hit the market. It was a cost-effective upgrade f

Re: [RE-wrenches] DunPower modules and More Pain

2009-03-20 Thread Allan Sindelar
Although some of what you say is true-and anyone allowed to install SunPower modules should be intimately aware of the positive grounding requirement-they actually can be installed on ungrounded and bi-polar arrays with the inclusion of some wiz-bang depolizerinators ;-). Bill, you need a b