About Cocoa

Cultivation of cacao trees can occur only in tropical climates, 20 degrees 
north or south of the equator. Principal growing areas include West Africa, 
Brazil,

Ecuador and the Indies. Generally, it takes five years before trees begin 
bearing fruit in the form of pods. Each pod contains an average of 20 to 40 
cream-colored

cocoa beans. Nearly 400 beans are required to make a pound of chocolate liquor, 
the semi-liquid mass produced by grinding the beans. A non-alcoholic substance,

chocolate liquor is the basis of all chocolate and cocoa products.

 

Once harvested, the beans undergo fermentation, during which they begin to 
develop their characteristic brown color. Then the beans are dried and shipped

to the U.S. and other chocolate manufacturing countries, where chocolate 
manufacturers clean and roast the beans. After removal of their outer shells,

the beans are broken into smaller pieces known as the meat, or "nibs". The 
nibs, which contain an average of 53% cocoa butter, are then ground, generating

enough heat to liquefy the cocoa butter and produce chocolate liquor. Chocolate 
liquor can be processed into cocoa powder by pressing most of the cocoa

butter out of the chocolate liquor. Dutched cocoa powder is natural cocoa 
powder with the acidity neutralized. It has a darker color and different flavor.

 

Cocoa butter is the natural fat of the cocoa bean. It has a delicate chocolate 
aroma, but is very bitter tasting. It is used to give body, smoothness, and

flavor to eating chocolate. Or the liquor can be poured into molds, cooled and 
hardened to become unsweetened, or baking, chocolate. The higher the cocoa

butter content, the thinner the viscosity of the end chocolate product. The 
majority of chocolates made in Europe have a higher cocoa butter content than

those made in the U.S.

 

Chocolate liquor plus cocoa butter, sugar and vanilla flavoring are processed 
to produce dark, flavorful chocolate. Different chocolate liquor ratios produce

sweet, semisweet and bittersweet chocolate. To make milk chocolate, fresh whole 
milk is added to this mixture. White chocolate is a mixture of cocoa butter,

sugar, milk and vanilla flavoring. Some chocolate manufacturers use pure 
artificial vanillin rather than pure vanilla as a flavoring and use milk solids

rather than whole milk. Some dark chocolates also may contain milk products.

 

The mixture of cocoa butter, chocolate liquor and other ingredients is finely 
ground into a smooth paste. Then it is "conched", or kneaded, often for days,

to develop its flavor and to produce its smooth texture. Following a tempering 
period, the mixture is poured into molds, cooled, wrapped, and packaged

for shipment to the consumer or for use as an ingredient in other products.

 

Many large chocolate manufacturers make a wide variety of chocolates with 
varying tastes and degrees of smoothness. Many factors affect the flavor, 
texture

and final cost of chocolate, including the types and mix of cocoa beans used; 
the amount of added cocoa butter, sweeteners and flavoring; and "conching"

time.

 

Confectionery coating (also known as "summer" coating) is a product made by 
substituting vegetable fats (such as palm kernel, corn, or soy bean oils) for

cocoa butter. Products made with vegetable fats may be flavored to taste like 
chocolate. They are, however, not legally allowed to be labeled as "chocolate";

they must be labeled "chocolate flavored".

 

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