Jason, You mentioning popping sounds reminds me of two separate systems that I was called in to service recently where the homeowner was reporting popping sounds. These were coming from the ground, not the roof, so it may not apply. Both systems were roughly 10 years old, and the original installer used PVC conduit off the roof. Water had been getting into the conduit and running down to the combiner (Enphase system). Things were quite corroded in the combiner panels and the sounds were coming from a failing breaker. It sounds like your system is newer, but maybe there is a bad breaker? In one case the customer was certain the noise was coming from the meter, but upon inspection I am nearly certain it was the combiner instead. These were more of an "electronic" popping noise though. If your popping noise is more structural have the customer listen out to see if it happens right when the sun comes out from a cloud, or goes behind a cloud. With vinyl siding or metal roofs, I'll sometimes hear the expansion and contraction but it has to be a very quick change in temperature and I only hear it on those quick transitions from sun to clouds.
Good luck tracking it down! Cheers, Dave On Wed, Mar 5, 2025 at 8:12 AM Jason Szumlanski via RE-wrenches < re-wrenches@lists.re-wrenches.org> wrote: > I had a person contact me years ago who said her solar installer put a > system up that caused popping noises everyday on her roof. It was a shingle > roof, older home, and ultimately we chalked it up to expansion and > contraction. Everything was secure and there were no indications of > structural, cosmetic, or waterproof integrity being jeopardized. > > That was my only experience with this issue until we did a recent > installation on a 5V exposed fastener metal roof using S-5 SolarFoot mounts > attached through the metal into the plywood decking only. This new client > is reporting numerous loud popping sounds every day. Based on the time of > day and weather, it must have something to do with expansion and > contraction, but we cannot pinpoint the problem. Of course, the day we go > to try to duplicate the issue, there were no sounds at all that we could > detect up on the roof after waiting hours in observation. > > We did have one row of 13 panels mounted in portrait that was on the > longer side, so we decided to split the rail by putting a gap in the > middle. That, apparently, has not solved the issue. > > We have checked the torque on every single fastener in the system. This > installation is no different than many many others we have done using the > same materials on the same roof type. > > Has anybody experienced similar issues, and how did you go about > addressing them? > > Jason Szumlanski > Florida Solar Design Group > _______________________________________________ > List sponsored by Redwood Alliance > > Pay optional member dues here: http://re-wrenches.org > > List Address: RE-wrenches@lists.re-wrenches.org > > Change listserver email address & settings: > http://lists.re-wrenches.org/options.cgi/re-wrenches-re-wrenches.org > > There are two list archives for searching. When one doesn't work, try the > other: > https://www.mail-archive.com/re-wrenches@lists.re-wrenches.org/ > http://lists.re-wrenches.org/pipermail/re-wrenches-re-wrenches.org > > List rules & etiquette: > http://www.re-wrenches.org/etiquette.htm > > Check out or update participant bios: > http://www.members.re-wrenches.org > >
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