I agree with James here.  I will relate a "funny" story about a neighbor mounting a large Elk antler rack on his wall with lags. Worked fine, till one night they heard a big crash, and the antlers had pulled the wall stud right out of the wall into the living room. The 2x 4 came right out of  the rest of the wall, the couple of nails at the top plate were not enough.

I'd say either you beef up all your stud to stud connections with serious reinforcing angle brackets, or just use a floor rack. That's way too much weight to hang on a wall.  I think its actually really bad design, and don't understand why battery manus would even make wall mounts.  It brings up a 2nd question, which is how to make all the connections without having exposed cables.

I'd actually consider something like  the Fortress instead.

On 9/6/2022 8:38 AM, James Jarvis via RE-wrenches wrote:
Buckling of the wall studs is most likely going to be the failure mode. You can use WebStructural to look at different designs. You'll find that accurately defining the constraints on the structural members is the most troublesome.
https://webstructural.com/

Personally, I don't think that supporting a couple of thousand pounds of dead load hanging off the sides of $2 studs fastened with unknown fasteners into unknown top and bottom plates is a super great idea. I would do it on a poured concrete wall, but this sounds like it is asking for trouble.


-James Jefferson Jarvis
APRS World, LLC
+1-507-454-2727
http://www.aprsworld.com/


On Tue, Sep 6, 2022 at 9:30 AM Jason Szumlanski via RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

    2x4 studs have compressive force to hold up over 1,000 pounds each
    when constructing a load bearing wall, so I don't think that is a
    limiting factor. But I am not a structural engineer, so consulting
    one would not be a bad idea.


    Jason


    On Tue, Sep 6, 2022, 10:21 AM Chris Sparadeo
    <sparadeo.ch...@gmail.com> wrote:

        Thanks Jason,

        I’m still wondering if there is an IBC reference for weight.
        The Discover manual only states:

        “ For structural and seismic stability, the AES Battery must
        be mounted onto a vertical supporting surface strong enough to
        support a minimum of 227 kg (500 lbs) per battery. Failure to
        follow these instructions can result in death or serious injury.”

        Other than asking a structural engineer, how can I be sure
        that the wall is rated to 4,500 lbs?

        On Tue, Sep 6, 2022 at 9:20 AM Jason Szumlanski via
        RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

            That won't be a problem as long as they are spread across
            several studs. Even 2x4 studs would be fine. Check the
            installation manual for details. The shear and pull out
            strength of the fasteners will be the limiting factor, not
            the wall itself unless very poorly constructed.

            
https://assets.discoverbattery.com/documents/03_aes/805_product_manual/gui-aes-wall-mount-bracket-installation-guide.pdf

            Jason Szumlanski
            Florida Solar Design Group



            On Tue, Sep 6, 2022, 8:59 AM Chris Sparadeo via
            RE-wrenches <re-wrenches@lists.re-wrenches.org> wrote:

                Hi all,

                I have a project where I am contemplating hanging 9
                Discover AES batteries on a wall. Each battery is
                around 200 lbs, and although the stud wall is a bulky
                2”x6” with 16” OC…I have apprehensions that hanging
                almost a ton of battery on the wall is a good idea.
                I’ve seen it done in other install photos, however I
                can’t seem to find and good building code that would
                inform my decision.

                Does anyone out there have a building code reference
                or experience that might help?

                Thanks!

                -Chris
-- Chris Sparadeo


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