I recently had to fix a similar issue with a dual SI site. No blown Capacitor, 
but blank screens regardless of power cycles, and good voltages in and out.

Took the covers off and notice a red led illuminated on the bottom left corner 
of the main circuit board next to the electro-mechanical relay. Talked with 
support and they stated that was a LBM-3 error (low battery protection error). 
I question if this is really the case. Regardless, they asked I remove all DC 
and AC voltage from the SI (meaning remove the voltage completely, not just 
turning off the internal DC switch, which still gives the circuit board a 
little power, I used remote battery circuit breakers to do this), wait at least 
15 min, then power it back on. It worked for me, and I am watching to see if 
the problem reoccurs (2 weeks clear so far).

Just another data point that a 15min+ power cycle might help in your case.

--

Danny Young
Engineering Team Lead
Solar Energy Solutions
Lexington | Louisville | Bloomington | Cincinnati | Evansville | Indianapolis
513-448-5176 (mobile)
877-312-7456 (Main Office)
da...@sesre.com<mailto:da...@sesre.com>

From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> On Behalf Of Nick 
A Lucchese
Sent: Sunday, March 6, 2022 1:16 PM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] Sunny Island Troubleshooting

Kienan,

Sounds like your diagnosis of a blown capacitor is definite proof of a serious 
repair. However, in my years of playing with the Islands I have fairly recently 
observed similar behavior with the screens not powering up while there is 
sufficient DC voltage at it’s terminals. Four times now one of the DC Power 
trailer systems I am responsible for did the same thing but after a full 45 
minutes with the DC breakers completely powered down it then came back on once 
the breakers were closed again. After the first incident I came back with a 
Radian to loan them because I thought it was either a complete failure or due 
to a closed loop communications glitch between the SI’s and the Blue Ion’s 
Namaka however this still happened even if I tried to fool it by just 
programming the SI’s with a VRLA charging profile. After some behind the scenes 
tweaking by Blue Planet’s supportive techs (Jody is the best) the site 
experienced trouble free closed loop operations for about 8 months until a few 
weeks ago when we started getting similar shutdowns. I say similar because I 
was only able to support the customer remotely without being on site but he was 
describing the same exact thing with the screens being blank while the Classic 
controllers were indicating above 51 vdc. I was able to verify through the 
Stellar interface that upon each incident site conditions appeared to be normal 
with very small load and no less than 31% SOC at the least.  This happened 
three days in a row at about the same time of day and once again after letting 
Blue Planet know they were able to update some firmware on their end which so 
far has rewarded the site with trouble-free power once again though we’re only 
about 12 days beyond the incidents at this point.

The other time I observed this was twice on a Multicluster job I installed 
about 16 months ago. Same thing, no lights on the inverters while the batteries 
still had reasonable capacity left to give. I don’t recall if it was just the 
one master cluster or all of them but it appeared to be really bad at first 
thinking I needed to come up with some extra Islands in a hurry but then after 
an extended period with the Island's DC breakers open they eventually powered 
up as if nothing ever happened.

The point is there are definitely some deep settings in those inverters not 
mentioned in the manual where the screens go blank  for undetermined reasons. 
See if an extended off duration works to your advantage before resorting to 
more burdensome efforts. Then as Chris said call Solar Cowboyz and see if you 
can speak with Louis.

Dang ole Islands man. Good luck, Nick



On Mar 5, 2022, at 3:11 PM, Kienan Maxfield 
<maxfieldso...@hotmail.com<mailto:maxfieldso...@hotmail.com>> wrote:

Hello all,

I'm troubleshooting an interesting case. It's a DC coupled SMA Sunni Island 
system with two of the 6048 SI's. I think that the both of the SI's are fried, 
and I think I know why, but there's a strange twist so I thought I'd ask if 
anyone here has any insight...

So this is a DC Power system, and whoever was building these at DC power made a 
mistake on the Main wire that connects to the battery, so the connection came 
loose. When I looked at it for my client, I saw that there is an internal 
capacitor in one of the SI's that is blown. I assumed that the loose connection 
cause voltage spikes from the charge controller to damage the inverter. But 
then I repaired the wiring, and everything powered up fine, and the SI system 
was putting out perfect power. Then, two days later, I looked at it again 
because the customer was going to come pick it up, and the inverters were 
apparently dead. I tried resetting them, but it seems like there's just 
nothing. The screen won't come on, it won't make any noise, etc. There is good 
voltage on the DC in terminals. So my question is why they both came on, and 
why they both fried after the problem was fixed. I mean, it makes sense that 
they were damaged from the voltage spikes from loose wiring, but I don't 
understand why they would come on and then finish frying with no load...

Other question, I know that with outback inverters, you can normally repair the 
inverter by replacing a board that is a fraction of the cost of the inverter. 
Is this so with SMA SI's? And does anyone have a recommendation on how to 
troubleshoot at a board level, or where to source the boards? I did already 
tell the customer that I think his inverters will need to be replaced, but just 
hoping to make sure I don't overlook something first...

Thanks,
Kienan


Maxfield Solar
maxfieldso...@hotmail.com<mailto:maxfieldso...@hotmail.com>
(801) 631-5584 (Cell)
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