Hi All

We have had similar disasters with the Aquions going bad… same problems, some 
installers have loosened the nut with ruinous results but, bad trays in the 
stack are common as well.

Kind regards

Tom Duffy
Senior Solar Design Engineer
[TSBLOGODPIx500x200]
t...@solar-biz.com<mailto:t...@solar-biz.com>
MAIN TOLL FREE: 888-826-0939
DIRECT: 888-503-6772
International: 001-575-539-2111
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From: RE-wrenches <re-wrenches-boun...@lists.re-wrenches.org> On Behalf Of 
Bradley Bassett
Sent: Thursday, May 9, 2019 2:36 PM
To: RE-wrenches <re-wrenches@lists.re-wrenches.org>
Subject: Re: [RE-wrenches] Aquion - Mix and Matching Layers

As Aquion said, loosening the main nut will destroy the battery. I can vouch 
for that as well, not my doing, but I could not recover the batteries where 
that had been done. I tightened the nuts and got just about one cycle before 
they were gone.

I suspect that the temperature cycling of the batteries enhanced creep of the 
case and active materials to the point where there was no longer adequate 
compression, and so they are failing. It could be that if they had mfg them 
with steel cases and permanent layer level compression they might have been 
longer lived.

One thing about being able to take the layers apart is that they are much 
easier to move around that way. Each layer is only about 30 lbs. Then you can 
find creative uses for the aluminum bases and high strength threaded rod from 
them.

If you need an MSDS to show to the disposal site, contact me at AEE Solar. At 
our Hazo House locally here, they took a brief look at the MSDS and said, sure 
bring them in, no problem. Worth a try.

Brad



On Thu, May 9, 2019 at 10:38 AM Glenn Burt 
<glenn.b...@glbcc.com<mailto:glenn.b...@glbcc.com>> wrote:
We got such a black eye from the Aquions we installed that we had to replace 
entire banks to regain customer confidence and prevent bad word of mouth talk 
about the company.
They were a big loss both to our reputation and financial health.
I recommend discussing the issues and replacing the entire bank.

Sent from my Verizon LG Smartphone

------ Original message------
From: Lou Russo
Date: Thu, May 9, 2019 11:53 AM
To: RE-wrenches;
Cc:
Subject:[RE-wrenches] Aquion - Mix and Matching Layers

Wrenches,

I am getting more and more call about orphaned Aquion systems that have gone 
bad. Many of the systems have one or two "layers" that have gone bad. Voltage 
spikes up to the 14-15V range while charging and cratering to zero if even the 
tiniest load is put on it (e.g. turning on a charge controller, like I 
said...tiny). So I do not believe charging that particular "layer" with 6V 
charger would fix the problem.

Has anybody out there swapped out a bad "layer" with a good one and reassembled 
the stack? Is it even possible?

As always thanks for the help.

Aloha,

Lou Russo
l...@spreesolarsystems.com<mailto:l...@spreesolarsystems.com>
808 345 6762<tel:808%20345%0D%20%206762>
Spree Solar Systems LLC
CT-34322

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