How many lugs were under the bolt?  It looks possibly like it didn't have enough threads into the shunt. I replace the bolt with a longer one, if I have more than one lug.  Also I use the thin lugs that come in Outback, Magnum, and Midnite equipment; I never use those super thick lugs that most electrical supplies have. They are way too thick and usually don't play well with shunt blocks or battery posts.  They also are not usually meant for the fine stranded cable usually used. Standard THHN in 4/0 puts way too much strain on bolts and hardware. I get UL listed thin lugs from Del City and Quick Cable, and use Cobra X Flex or the dual listed locomotive cable.  None of this may be your problem however.

Ray Walters
Remote Solar
303 505-8760

On 10/2/18 2:13 AM, Ron Young wrote:
Anyone seen this before, the bolt on a shunt inside a Magnum inverter snapped right off, other half inside the shunt. I was tightening it but I don’t believe excessively. It appears to be crystallized. Magnum is replacing the shunt but it’s my good luck that the job is 5 hours into a remote backwater along a punishing road.


Ron Young
earthRight Solar - Solareagle.com <http://Solareagle.com>


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