I’ve had this happen many times with Enphase micro inverters. I’ve actually had 
them burn the back of a PV module. The cause was an internal short circuit 
which tripped the strings circuit breaker, when I cycled the breaker and turned 
it back on...... instant trip. I would put someone up on the roof to visually 
and audibly confirm which micro inverter was causing the short, it was 
typically very obvious to the naked eye.

Michael D Nelson
MD Electric & Solar, Inc.
707-684-0064 mobile
707-884-1862 office
www.mdelectricsolar.com
www.facebook.com/mdelectricandsolar


> On Jul 3, 2018, at 12:45 PM, Jason Szumlanski 
> <ja...@floridasolardesigngroup.com> wrote:
> 
> 
> This is not a knock on microinverters, but information to potentially help 
> save the next guy a bunch of time... This is not specific to any brand, but 
> for purposes of explaining I will mention it was an Enphase IQ6+ system.
> 
> One of the great advantages of microinverters, even over optimizers, in my 
> mind is how when a single unit fails the rest of the string just keeps on 
> running. I recently ran into a tripping breaker. My first diagnostic step was 
> to swap the string with another string's breaker to eliminate the breaker 
> itself as a source of the problem. That wasn't it. It just popped the other 
> breaker. So I probably had a dreaded wiring fault. Knowing that pulling wires 
> out of this particular conduit would be a nightmare, I hoped to disconnect 
> the string at the j-box on the roof and crossed my fingers that the problem 
> wasn't in the pipe. I was delighted to find out that there was no fault in 
> the home run wiring, so I suspected the trunk cable. To check that I tested 
> continuity line to line and line to ground. Nothing. Next stop was the string 
> terminator just to double check because I have seen intermittent faults from 
> a poorly installed terminator. It looked great. I checked the waterproof caps 
> on a couple of unused drops. Looked good. I carefully inspected for any cuts 
> and scuffs in the cable. No luck. But I was convinced it was a trunk cable 
> issue. I was just about to cut the trunk cable in half to isolate the issue 
> to one half of the trunk cable when I decided to just try turning on the 
> breaker once more.
> 
> Pop, sizzle, boom, smoke. Found the problem. It was a microinverter with an 
> internal fault. Fortunately, it tripped the breaker and damage was isolated 
> to that unit, which was swapped out and everything was fine. Problem solved.
> 
> It got me thinking about my approach to diagnosing this issue. I think next 
> time I will start with disconnecting the string in the junction box just like 
> I did this time, then test and reconnect it. My next step will be to 
> disconnect every micro in the string from the trunk cable and test again by 
> turning on the breaker. Then if it's not the trunk cable or home run wiring I 
> can narrow down the offending microinverter by plugging in subsets of the 
> string. I just got lucky because it finally failed catastrophically when I 
> had the modules off. The owner had reset the breaker several times before and 
> the system ran for hours or days without issue. There must have been an 
> intermittent AC fault within the bad micro that finally just manifest itself 
> in a more demonstrative way.
> 
> So a single point of failure can result in taking down a whole string. That's 
> the first time I've had that happen other than a straight-up wiring fault.
> 
> 
> Jason Szumlanski
> 
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