Well, I don’t think anyone on this list is a network specialist, which is what 
I would consider an expert…. But…

 

Running cat5 (really any data cable) parallel to a power line (especially and 
AC line) is listed as a bad move in almost every installation guide I have ever 
seen. Data and power are supposed to cross paths in a perpendicular fashion 
whenever they get “close” to each other. If the clients wants to pay for a 
letter from a network specialist, just so they can spend more money putting the 
right stuff in, I would just have that done. But everything I’ve ever learned 
about this says that power running in the same conduit as communications is a 
cardinal sin (they run parallel, and as close as is physically possible while 
in the same conduit). To borrow a phrase from Joe Lstiburek “That’s what we 
call a Barry Bonds problem…..stupid on steroids”.

 

The bare minimum is to make sure the cable is shielded, and the bleed wire is 
terminated at a grounding point at one end only. This is the only way there is 
a prayer for Ethernet signals to make the 120’ journey with any reliability. 
The more noise in the line, the slower the connection, as more and more packets 
will get rejected and have to be re-sent until they make it through without too 
much distortion, at some point the noise will prevent any data packets from 
making it from A to B and you need to break out the string and Dixie cups.

 

The standard phone line may function, but it might sound like you’re talking to 
one of the adults from Charley Brown.

 

As for the inverter signal…. I bet that would work if you use a solid state 
relay that requires just a few milliamps to trigger, even 28AWG cat 5 wire can 
handle that I bet. When we use a shielded cat 5 to transmit MODBUS and a small 
amount of signal power, we usually use two pairs of wire and parallel them just 
to give more copper for the amps to go through. You just make sure you run the 
+ using the striped wires from both sets, and the - on the solid wire from both 
sets (or vise versa) so that your power is truly running in twisted pairs still 
and so it will not create any added noise in the cabling.

 

When a client wants to do something like this with us and we cannot convince 
them it’s a bad idea, we simply put it in writing that any issues resulting 
from “XYZ” will not be covered by our warranty, as it was done counter to 
industry best practices, and against our advise.

 

With Regards,

 

Daniel Young, 

NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of John Blittersdorf
Sent: Monday, August 22, 2016 9:26 AM
To: RE-wrenches <RE-wrenches@lists.re-wrenches.org>
Subject: [RE-wrenches] Cat 5 cable in 240 AC power conduit with #2 alum 
entrance wire.

 

Wrenches,

  I have a customer who has pulled a cat 5 cable through his power conduit (2" 
PVC) to a new barn for about 120' and wants to use it for ethernet and 
telephone.  Wants me to use a pair if wires in the cable to trigger a relay to 
disconnect a direct grid tie inverter (AC Coupling) when batteries are full on 
his double GVFX3648 backup system   He wants it in writing from experts that it 
is not a good idea.  Has anyone done this and had good luck with it or have 
opinions?

 

John Blittersdorf

 

formerly owner of Central Vermont Solar & Wind

now working for the new owner Rob Stubbins Solar 

(I get a regular paycheck and (usually) regular hours. 

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