All I can say without being too product specific, the larger batteries tend to 
have larger, thicker positive, and negative plates.  Of course a taller plate 
gives you more surface area on the plate and thus may require more voltage to 
keep happy.  One thing to keep in mind with taller batteries is you tend to run 
into more stratification issues then the smaller batteries.   These higher 
voltages cause a bit more gassing which helps stir up the electrolyte 
preventing stratification.  I can’t tell you the number of customers that 
report good voltages, but low SG and you ask them to up their Absorb Voltages 
and Times a tad bit and the SGs come right into the green.

Battery manufactures are cramming larger plates into the chassis of the 
batteries to get extra cycle life in an attempt to complete with some of the 
other battery technologies that are popping up here and there.   In reality 
most customers are looking for those magical 5000-10,000 cycles, but don’t 
really want to pay the $$$$ required for the proper BMS systems.   As we all 
know, with recent events Boeing did this recently and have learned the hard way 
with the 787 Dreamliner issues.

What I often compare battery based systems to is driving a car down the freeway 
at 55mph… it takes many small  adjustments to accelerator, and steering to keep 
the car on the road and at that speed, when you start making wide range 
adjustments to your driving is when you end up all over the road.   You can’t 
just hold the accelerator and steering in the same place and expect to stay on 
the road.

Some of the best advice I can offer, is no two systems are alike because your 
customers energy usages are usually not alike.     Start with the midrange 
settings that the battery manufacture recommends, use temperature compensation, 
and adjust the Absorb Voltage, Absorb Time, and even Float Voltage to help 
control the end users Specific Gravity measurements.     If you check your SG 
and they are in the high range take away .2vdc or 30 mins off the absorb time… 
if they are low add that .2 or 30 mins, or even bump up the float.

For a new, or problem system you should be checking SG every 15-30 days, 
eventually when you get a handle on how the customer is using the system most 
people can lengthen the time between their SG checks to 45-90 days.    As for 
Refractometers… I always suggest the EXTECH RF41, usually 80-90 bucks on 
amazon. Also about Every 4-6 months the SG measurements should be compared to 
what your SOC meters are reporting, and you should manually adjust the SOC 
meters according to those SG measurements.


From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Dan Fink
Sent: Wednesday, August 07, 2013 5:00 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Trojan L-16s

You can get a decent battery refractometer now for about $80. We got one and it 
works fine. Check Amazon. The one we got is an Extech.

Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342



On Wed, Aug 7, 2013 at 4:43 PM, William Miller 
<will...@millersolar.com<mailto:will...@millersolar.com>> wrote:
Friends:

I make sure I recommend and, if necessary, sell a refractometer to all of my 
battery customers.  I don't leave this to chance.  They also get a copy of a 
white paper I wrote about battery maintenance.

WM



Steve Higgins
Technical Services Manager
M: +1.206.790.5840
F: +1.902.597.8447
Surrette Battery Company
Exclusive manufacturer of
[cid:rolls8701fc]<http://www.rollsbattery.com>

________________________________
From: 
re-wrenches-boun...@lists.re-wrenches.org<mailto:re-wrenches-boun...@lists.re-wrenches.org>
 
[mailto:re-wrenches-boun...@lists.re-wrenches.org<mailto:re-wrenches-boun...@lists.re-wrenches.org>]
 On Behalf Of Bob-O Schultze
Sent: Wednesday, August 07, 2013 3:36 PM
To: RE-wrenches

Subject: Re: [RE-wrenches] Trojan L-16s

Steve,
Good advice but I'm not at all surprised that most folks don't have a 
hydrometer. Frankly, unless you are willing to spend a bunch of dough, you 
aren't going to get one that is worth having. And, they are damn hard to find. 
The $5 cheapies with the floating balls, etc are just worthless, IMO.
Bob-O


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