Ray,

One thing I didn't understand is how you can pair a 400 amp class-T fuse with a 
4/0 cable. The 400 fuse curve looks like the continuous rating is 350A in the 
graph supplied by Allan. Which is well above the 4/0 ampacity of 250A (copper). 
Anyone want to explain?

thanks,

Troy Harvey
---------------------
Principal Engineer
Heliocentric
801-453-9434
tahar...@heliocentric.org



On Apr 5, 2013, at 10:12 PM, Ray Walters <r...@solarray.com> wrote:

> I just finished a rewire and we kept the Ananda power center, Allan :-) 
> Back when we used class T fuses more they were always over sized relative to 
> Heinemann breakers.
> 400 amp class T fuse = 250 amp breaker= 4/0 cable
> 200 amp class T fuse = 175 amp breaker= 2/0 cable
> 
> I still think class T fuses are superior in some ways to breakers: they have 
> better interrupt capacity and trip faster in a short circuit condition.
> 
> However, If you spend too much time thinking about and looking at the trip 
> curves, you'll break your brain and special order some weird fuses and 
> breakers.  (anybody need a 350 amp class T fuse?)
>  Just follow the inverter manufacturer's recommendations and all will be well.
> On the other hand, William has brought up a topic I have harped on for years: 
>  Having the OCPD in the cabinet doesn't protect the majority of the circuit.  
> Class T fuses at the battery terminals do, but they're not rated for the 
> corrosive environment.  I have thrown a few class T fuses away that had acid 
> eating away at the ends.
> I don't have the solution, but I will continue to point out that this is a 
> real problem. Dropping a wrench across the battery terminals can lead to a 
> spectacular failure that not only can cause a fire, but might even cause a 
> battery explosion, yet NEC offers no protection.  
> We use insulated wrenches from experience, and hope for the best.  
> R.Ray Walters
> CTO, Solarray, Inc
> Nabcep Certified PV Installer, 
> Licensed Master Electrician
> Solar Design Engineer
> 303 505-8760
> On 4/5/2013 8:29 PM, William Miller wrote:
>> Friends:
>> 
>> Good topic.  Some questions:
>> 
>> 1. Most manufacturer's present an installation guide that shows one OCPD in 
>> the battery circuit and that is in the BOS cabinet.  This means the battery 
>> leads are unprotected.  Do we need an OPCD at the battery terminals?
>> 
>> 2. Class T fuses are generally recommended for this application.  The data 
>> shows them as "fast acting."  Is this a problem?  Will they act too fast and 
>> open during normal surge loads?
>> 
>> Thanks in advance!
>> 
>> William Miller
>> 
>> 
>> 
>> 
>> 
>>> Troy,
>>>  
>>> Overcurrent device size is matched to the conductor size. The inverse time 
>>> constant nature of an overcurrent device can typically handle the surge 
>>> currents as long as conductor sizing has truly been done correctly for the 
>>> conductor. Circuit breakers are preferred to fuses because they can be 
>>> reset. 
>>>  
>>> There has been volumes written on this issue. The constant current at 
>>> lowest battery voltage should be used, plus the ac ripple content on the 
>>> battery circuit. This is usually a much larger conductor than your average 
>>> designer will plan for. The best thing is to look at Midnight, Outback, and 
>>> Schneider and see what size overcurrent devices they require for their 
>>> products. That will give you a good clue as to how to size the conductor 
>>> and overcurrent device.
>>>  
>>> Bill.
>>>  
>>> From: re-wrenches-boun...@lists.re-wrenches.org 
>>> [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Troy Harvey
>>> Sent: Friday, April 05, 2013 3:38 PM
>>> To: RE-wrenches
>>> Subject: [RE-wrenches] Fuse sizing in battery circuits
>>>  
>>> I've got a question about battery string fusing. Typically we size the wire 
>>> from the batteries to the inverter based on continuous rating procedures 
>>> (max power/efficiency)*125%. 
>>>  
>>> However a 6kW inverter, can peak at 12kW for 5-10 seconds, doubling the 
>>> source current. That is no big deal for the wire, because it is a short 
>>> time frame... little heat will be generated. However, in fusing the 
>>> sub-strings, you need to account for that peak surge current so you don't 
>>> blow fuses all the time. But if you put a 500-1000 amp fuse on a 4/0 wire, 
>>> above the max surge draw of the inverter, the wire will be under-protected 
>>> for its ampacity rating. Any thoughts on the catch-22?
>>>  
>> 
>> 
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