Being DC, it's a round trip for the electrons. Fat pipe one way and thin pipe the other will work. Calculate the drop for 250' of 3/0 and add the drop for 250' of twice the circular mils of 3/0 and you have it. Offhand I'll say it is 1.875%.

As for the code issue, I don't see one, as long as the cable is rated for the conditions.

Hilton Dier

On 5/17/2012 1:37 PM, re-wrenches-requ...@lists.re-wrenches.org wrote:
Wrenches,

I am doing a job for a customer installing a ground mounted array about 250' 
from his existing battery bank. Array is:

-          Vmp: 87.9 V

-          Imp: 47.1 A

-          Classic 150 controller

The customer already owns (hence the choice of the 150 over the 200 or 250 
controller) sufficient length for the array transmission of a heavy duty direct 
burial rated cable, 3 (total) conductor 3/0 AWG copper. He also happens to own 
sufficient length of #2 AWG USE-2 copper.

My question is: is there a problem (code or practical or both) with using two 
of the 3/0 conductors paralleled for either the positive or negative, and one 
of the 3/0 conductors by itself for the other side? In this case I would use 
the USE-2 as the grounding jumper.

The max voltage drop on the circuit using only single conductor 3/0 over this 
distance (and also accounting for stepping down the conductor size and array 
circuit conductors, etc.) is about 2.5% max, so we could live with this. That 
said, the customer already owns all of this wire and if I can safely shave a 
couple tenths of a percent voltage drop, every bit helps when you are off grid.

It seems to me that using doubled cable on one side only is effectively exactly 
the same as having home run cables (of the same AWG) from a series strings of 
modules where either the positive or the negative is twice as long as the 
other, which happens all the time at the array.

Any thoughts most appreciated!

-Nathan

--
Hilton Dier III
Renewable Energy Design
Partner, Solar Gain LLC
453 East Hill Rd.
Middlesex, VT 05602

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