Hi Jim, We use Al racks on salt water aquaculture RE systems. No significant corrosion and we are about 9" off the water.

Chris

On 10/26/2011 12:52 PM, Jim MacDonald wrote:

Hello wrenches

Does anyone have any photos or links to photos showing unanodized (not anodized) aluminum racking systems in the field for a few years?

I have heard that such hardware may pit a bit and look ugly, but wondering how much corrosion would actually take place, and if structural integrity would be compromised.

Unanodized Al failing much faster in an environment <50 mi from the coast?

Any info here appreciated.

cheers

*Jim MacDonald***

Design + Engineering Dept.

Solar Energy Systems, LLC

Brooklyn, NY 11222

www.solarEsystems.com <http://www.solaresystems.com/>

*From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Jeff Clearwater
*Sent:* Tuesday, September 27, 2011 5:13 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Salt & Aluminum vs Galvy

Thanks Daryl and Ray - I appreciate the info!

Other's concurr?

jc

penobscotso...@midmaine.com <mailto:penobscotso...@midmaine.com> wrote:

Thanks for reminding me Ray....Jeff, we use ss transition boxes instead of
pvc. You can find 6x6x4 or 4x4x4 boxes for a reasonable price considering
their superiority when it comes to longevity. Obviously use at least 3R
rated boxes at a minimum.
Daryl DeJoy
NABCEP Certified PV installer
Penobscot Solar Design
    Galvanized does not do very well in Hawaii near the water. I haven't

    seen much powder coated Al, but anodized AL with SS hardware seems to

    work about as good as anything I've seen. We see SS J boxes, fiberglass

    boxes seem to break down in the UV after several years, but painting

    with the right paint helps a lot. The last job I worked on there, we had

    2 guys paint all exposed J-boxes and PVC conduit with a heavy duty oil

    based (messy cleanup) paint. I'll let you know in 5 years how it all

    looks.

    Also, be sure and get all your conduit clamps and unistrut in stainless.

    More expensive, harder to find, and harder to cut, but you'll see the

    difference in a couple of years for sure. Just a single washer that's

    not SS will stand out like a sore thumb later.

    Ray Walters

    On 9/27/2011 11:40 AM, Jeff Clearwater wrote:

        Hi Esteemed Wrenchies,

        So for the project I'm working on in the Bahamas for ground mount

        racking - have folks found Aluminum or Galvy to stand up against salt

        spray better?

        And if Al - powder coated or anodized?

        And  with mixing them - (like a typical Steel Pipe rack with Al Rails)

        - are the junctions going to be a problem with lots of salt?

        Any solution to AL framed modules not turning black and ugly?  Do

        black anodized module frames help?

        Thanks!

        Jeff

        --

        Jeff Clearwater

        Village Power Design

        Renewable Energy Consultant

        32 Years in all Aspects of Renewables

        www.villagepower.com  <http://www.villagepower.com>

        skype: jclearwater

        413-559-9763

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