Of course it's not a practical solution, which is why we strived for (but 
rarely got) 2% VD on low voltage situations as I said in my first post. The 
obvious reply to this post is that your scenario isn't real world anymore. MPPT 
controllers fixed that. Or perhaps you advocate that MPPT controllers are just 
too expensive too? I could easily come up with a scenario where a C40 and big 
wire is less expensive than using MPPT and smaller wire. But is that good 
design? I don't think so.
My point -and one which you apparently dismiss out of hand- is just that 
cheaper is not always better. Good design and best practices rarely go hand in 
hand with cheaper.
Waste is waste. Along those same lines, I'll repeat something a friend of mine 
recently said, "If you like getting your oil from Saudi Arabia, you're gonna 
love getting your PV from China. " It's cheaper, right?
Ya know?
Bob-O

On Apr 10, 2010, at 9:22 AM, Kent Osterberg wrote:

Here's my challenge to all of you that want to design for 1% or 1.5% voltage 
drop all the time:
Take a 50-ft circuit carrying 40 amps at 12 volts, going to a C40 charge 
controller, select your wire size for 1% or 1.5% loss. You know that's not a 
practical solution.  I know that it makes more sense to replace the charge 
controller and run the PV circuit at a higher voltage.

At % loss did it become impractical?  Ray's answer and my answer is "when there 
is a cheaper alternative -- lower cost per watt out or lower cost per kWh over 
the project life."  And that answer works even when you are considering a 
400-kW PV array that is 1000 feet away.

Kent Osterberg
Blue Mountain Solar, Inc.

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