If I'm following this thread correctly, the relay is to break the flow of AC current to the battery based inverter (Outback) from a direct grid tie inverter when the grid is down and the batteries are full. The AC coupling here would be done at the protected loads panel, fed from the AC Out of the Outback.

We are having problems breaking the AC from direct grid tie inverters feeding directly into the grid. When the relays open, the breakers that the inverters feed into, trip. They don't always trip, but trip randomly.

The relays are open frame, similar to the ones you describe below. Why are we having this problem, as it seems that what we are doing is common practice?

Thanks for your help.

Drake


I have usually done the same setup as Kirk – but I have used the Potter Brumfield “PRD” style relay – which are available from Grainger under the “Dayton” brand name (of course). These provide a “visual break” which is nice to be able to check when doing testing etc.

I like using the AC coil together with a DC coil signal relay as it allows some nice options for redundancy and fail-safe design.

These are large, heavy duty, open frame 30 amp 2 pole with normally closed and normally open contacts and available with 12vdc, 24vdc, 120vac or 240vac coils. Grainger even has one now with an auxiliary switch included – which could be used to send a signal or turn on a light to alert the system user that there is an outage.

Relays: http://www.grainger.com/Grainger/wwg/catalogPDF.shtml

NEMA 1 Type Relay Enclosure: http://www.grainger.com/Grainger/items/1EGH7

I hope this helps!

Christopher


Christopher Freitas
Director of Research and Development
OutBack Power Systems, Inc.
<mailto:cfrei...@outbackpower.com>cfrei...@outbackpower.com
Tel 360 435 6030
Cell 360 202 4239
19009 62nd Ave NE
Arlington WA 98223 USA
<http://www.outbackpower.com/>www.outbackpower.com

From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kirk Herander, VSE
Sent: Wednesday, June 03, 2009 11:05 AM
To: jry...@netscape.com; 'RE-wrenches'
Subject: Re: [RE-wrenches] AC coupled relay

I have done it with a SQD 60a, 240 vac contactor. The coil is 120 vac. It is driven by a secondary 12vdc relay sending 120 ac to the coil. The coil of the dc relay is driven by the 12 vdc auxiliary output of the Outback FX inverter. I use the contactor and dc relay normally closed contacts. They open when the inverter energizes the dc relay.

Kirk Herander
Vermont Solar Engineering
802.863.1202
NABCEP(tm) Certified Solar Installer
NYSERDA-eligible Installer
VT Solar Incentive Program Partner

----------
From: re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Jeff Yago
Sent: Wednesday, June 03, 2009 9:35 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] AC coupled relay

What specific supplier, model number, and brand relay have you found to be perfect to isolate the inverter AC output to the sub-panel of a battery-based inverter in an AC coupled system?

This will be in the 20 to 30 amp 240 VAC contact range. Also, do you normally set it up as N.C. or N.O. for fail-safe reasons? Coil voltage 12 vdc or 120 vac?

Thanks,

Jeff Yago



Drake Chamberlin
Athens Electric
OH License 44810
CO License 3773
NABCEP Certified PV Installer TM
Office - 740-448-7328
Mobile - 740-856-9648  
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