Hey Mick,

We used a lot of SSRs in wind turbine controls.  Found them to be extremely reliable.  Overrating the device is a very good idea.  Also be careful of very low temperatures, as the Current Transfer Ratio (CTR) of the optical isolation can degrade over time and eventually cause failure to operate at very low temperatures.  When used within their ratings, they are extremely robust and reliable with a long lifetime.

Opto22.com is a very good resource.


See Ya!

Marv
Enphase Energy
707 763-4784 x7016


Mick Abraham wrote:
Hello, Wrenchers and special greetings to the silicon gurus to whom I address these questions about solid state relays.

A client wants a gizmo to connect grid "AC In" to their inverter/charger when the battery voltage is low...resembling the LBX function on the good ol' Trace SW inverter. The grid power would feed into a 120/240 Magnum inverter/charger which is rated for 30 amps pass through on each hot leg.

I may use a solid state relay for the heavy lifting: double-pole, single-throw, normally open...with DC for the control voltage. Using a voltage controlled switch, I'll send battery DC to the SSR when the battery voltage goes too low for too long; then I'll remove that DC trigger when the battery voltage recovers.

Question 1: Are SSR's suitable for the variety of loads (including motors) that this circuit might carry?

Question 2: Should the SSR be massively over-rated relative to the expected load (as with typical electronic design practice)? 

McMaster-Carr stocks solid state relays with built in heat sinks; model 7456K43 is published for 30 amps @ 230 volts AC. If protected with a 30 amp double-pole breaker, would this relay suffice long term or would it instead produce expensive smoke? (Let's assume free air conditions around the heat sink and a 90 degree F ambient temperature.)

Question 3: Should I instead bump up to model 7456K44 with a 50 amp rating for this 30 amp pass through situation?

I like the idea of no moving parts/no arcs/no clunks compared to a mechanical power relay, but I also want no customer callbacks. High speed switching (pulse width modulation) is not one of our requirements, so...

Question 4: ...is it bad strategy to even consider using an SSR for this application?

Thanks in advance,

Mick Abraham, Proprietor
www.abrahamsolar.com

Voice: 970-731-4675

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