Hi Dick,

The methods of array grounding that I've used are WEEB bonding device, or weather resistant grounding lugs screwed to the array frame or bolted to array frames, using a star washer to dig into the anodized aluminum frame. The lugs are connected together by a copper ground wire, which may be smaller than number 6 if mechanical damage is not an issue.

690.43 only states:

"Devices listed and identified for grounding the metallic frames of PV modules shall be permitted to bond the exposed metallic frames of PV modules to grounded mounting structures. Devices identified and listed for bonding the metallic frames of PV modules shall be permitted to bond the exposed metallic frames of PV modules to the metallic frames of adjacent PV modules.

What I've learned, on this list over the years, is that anodized aluminum can develop a resistive coating, so that some method of digging into the aluminum, or having a screw threaded into it, must be utilized to insure good bonding."

An engineer, on a job recently, did not require all the aluminum rail pieces to be bonded together, since they were bolted together. This seems consistent with 609.43. Additionally, to do so on that particular huge racking system would have created a lot of holes. But here you have an anodized aluminum rail bolted together without this extra bonding.

My understanding is that we are permitted to use lugs, bolted to the module frames, utilizing a star washer, rather than having a screw thread into a hole. This method is certainly permitted in electrical bonding in general, with or without the star washer. I don't know of any requirement, for any other anodized aluminum electrical equipment, to be bonded in this special manner.


Question # 1: Where in the code does it say we need to bond PV systems in this particular manner? 250.136 (A) permits metal equipment bolted together to be considered bonded. Are the array frame bonding methods a UL requirement? If so, is there a place we can read the actual wording?


Question # 2: If a star washer is sufficient to bond a lug to a module, why is it not sufficient to bond two modules to each other? Or, is a star washer not permitted, even though inspectors accept them. Where can we read what is acceptable?


I'd like to see the wording of the requirement for the extra bonding of PV modules. Maybe I'm missing something obvious, but I don't find the requirement spelled out, although do routinely meet it, at least as I understand it.



Thanks,

Drake


At 09:25 AM 1/7/2009, you wrote:
Hi Drake,

Could you please elaborate?

Dick

Dick Ratico
Solarwind Electric
Bradford, VT


--- You wrote:
Hi William,

So is there no document we can read that delineates the actual
requirements?   The standard methods of module bonding that we use
don't always seem logical.  Engineers on a recent job had similar feelings.

Drake




At 03:07 PM 1/6/2009, you wrote:
>Drake:
>
>Listed equipment must be installed per the manufacturer's
>instructions.  Listing agencies require grounding by a specific
>process to replicate circumstances that occur when the product is tested..
>
>William Miller

Drake Chamberlin
Athens Electric
OH License 44810
CO License 3773
740-448-7328
740-856-9648

--- end of quote ---
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Drake Chamberlin
Athens Electric
OH License 44810
CO License 3773
740-448-7328
740-856-9648

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