On Apr 19, 2010, at 12:02 PM, Thomas Lynn Skean wrote:

Hi, all. I seek counsel.

I weigh about 250 lbs. I often carry 10-15 lbs on a rear rack. I ride
a Trek hybrid, sitting bolt-upright. (By the way, this Trek is about
as Riv'd up as any Trek could be. Actual Riv relevance: Later this
year I'll also be riding a Hillborne and any counsel I receive will
apply to it for sure; maybe/maybe-not for the Trek. Also, the riding I
do is very much non-clubby, non-race-y, and non-trivial in distance;
this seems to match up with Riv philosophy and thus seems appropriate
for this group.) I use 700x35 tires on 32- or 36-spoke wheels at about
60 psi.

<snip>

Help? Thoughts? Musings?

Tandems put more load than you on wheels. So do loaded touring bikes. They are not experiencing the failures you are. The axle failures you report really bother me. I would look very carefully at the frame- make sure the dropouts are properly aligned (if not they can put a bending force on the axle). A *good* bike shop with frame alignment tools can check this and make any adjustments, or go to a frame builder. If your frame has horizontal dropouts I would recommend replacing the frame with a bike with vertical dropouts; these support the axle better and were created to reduce axle breakage. They also work better with fenders.

60 psi in a 700 x 35 tire at your weight seems low to me.

My going-forward-advice would be to use no less than a 36 spoke rear wheel. I'd recommend a Phil Wood freewheel hub (less expensive but still spendy) or Phil Wood cassette hub (grande expensativo). You won't break those axles nor will you be at all likely to tear the flanges apart. The rim recommendation I will have to defer, although Chalo Colina over on the rec.bicycles.tech group weighs over 300 lbs (I think he's like 6'8" or something like that) and he has had good results with Alex rims (and rides 48 spoke wheels). He has recommended the Alex AT-400 or the DM-18. You can Google for "Chalo Colina Alex rims" and find some of the threads and his email address if you want to contact him. Jim Thill on this mailing list builds good wheels professionally and has put some wheels together for bigger riders than you. He might have an option on a rim, too.

Chalo is also a machinist and builds lots of bike stuff to meet his particular needs as a very big, very heavy guy. Check out his brakes:

http://chalo.org/

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