This is the sort of hack I envisioned for my NOS Mavic/Simplex DT shift 
levers pertinent for 9-Spd before I accepted that they were going to be 
just way too dang far down there on a 64cm frame to worry about if or how 
well they worked. If the functional capstan diameter around which the cable 
wraps as the lever is rotated was increased.by some amount, the wonderful 
shifting feel could carry on into the 9-Speed world. 

I thought about a tube of a particular wall thickness to put the cable 
through that had a widened end to stop in the lever's recess for the cable 
end bead. The hole drilled through the lever for the cable enlarged enough 
to accept both  the thickness of the cable and added sleeve. The bead 
recess enlarged, if needed, to continue acting as the stop for both the 
cable and the sleeve. Flexibility would help insert through the lever 
passage, being more rigid and shaped would cause less cable tension to make 
it take shape as would be operated and cause less "noise" to the shifting 
function as tension is taken and given during shifts. 

Andy Cheatham
Pittsburgh

On Saturday, July 25, 2020 at 1:51:04 PM UTC-4 Bill Lindsay wrote:

> Good work.  APPROVE.  
>
> In 2020, 3D printing is totally dialed.  Somebody with the time and the 
> CAD station could build a 3D model of an accessory piece that would snap 
> onto a Silver shifter, increasing the cable pull.  Post that model on 
> Shapeways.com and anybody in the world could click and order it in plastic 
> or metal.  Plastic would be fine.  The price of these things are purely 
> based on the volume of material because that represents how long the 
> printer is running.  Such a piece would only cost a couple bucks to print.  
> Charge $15 for it and make a decent margin.  That would be cool!  I'd buy 
> one.  
>
> Bill Lindsay
> El Cerrito, CA
>
> On Saturday, July 25, 2020 at 8:53:12 AM UTC-7 Pancake wrote:
>
>> More corrections: measured with calipers and my estimates were not great 
>> for the size of the added metal piece:
>>
>> 25mm long. Could probably be 20mm long and work equally well.
>> 1.8mm wide
>> 0.8mm thick
>>
>>

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