On Sunday, June 19, 2016 at 3:56:14 PM UTC-6, dstein wrote:
>
> Very unfortunate to hear and glad you're ok. That definitely makes me 
> nervous. When you say fork crown strut/tang, are you referring to the 2 
> struts that connect to the top of the fork crown like here 
> <http://oceanaircycles.com/wp-content/uploads/2013/10/10.28-Marks-Rack-WP-1140800.jpg>
>  or 
> the single (flimsier) tange that connects to the centerpull brake bolt like 
> this <https://www.pinterest.com/pin/21814379422044040/>. 
>
> Are using fork crown bolts any more stable than the single centerpull bolt?
>
> I'm referring to the single flat tang -- the flimsy one with the channel 
in it http://www.rivbike.com/product-p/rh1-20219.htm -- that runs from the 
rack to the fork crown hole. The VO Porteur rack uses the same lame 3-point 
connection (a similar tang with holes in it as well as the two dropout 
eyelet connectors). Ocean Air has their act together and mentioned the 
problem in this post: 
http://oceanaircycles.com/2013/10/18/upper-porteur-mounting/ . That's the 
best way to handle the problem but the other way is to rig p-clamps to each 
side of the fork instead (a little lower down) somewhat like the "updated" 
factory set-up on the Soma Deluxe Porteur Rack: 
http://ep.yimg.com/ay/yhst-3773699254952/soma-porteur-rack-stainless-steel-8.gif
 
. Click on that photo for detail and you'll see the same tang design as the 
M18 or VO Porteur. If that sucker breaks due to flex, guess where that rack 
would be going without the side fork  "interface" to hold onto it? Yup, 
straight foward! According to a source at VO, he's only seen two breakages 
in 5 years -- almost certainly due to the bending involved in aligning the 
tang to connect with the fork crown hole. Two incidents are two too many 
but I'm sure there are others that haven't been reported. Have at look at 
the illustrative photo in this blog post to see the contortions sometime 
necessary to get things aligned: 
http://velo-orange.blogspot.ca/2014/02/porteur-rack-versatility.html (sixth 
photo down, click on it for detail). Once bent like that -- and my M18 tang 
also needed to be bent some -- the tang/strut section right behind the two 
rack bolts is where the flexing and stress occurs. *That's where my tang 
broke.* With only a little prodding on my part, VO updated their Porteur 
Rack page to include links to both the Surly rack kit and the p-clamps: 
http://store.velo-orange.com/index.php/vo-porteur-rack.html . Apparently 
this fix was mentioned earlier this year in a blog post: 
http://velo-orange.blogspot.ca/2016/04/buy-cheap-stuff-go-camping-mount-racks.html
 
. Now get this -- the VO Porteur Rack is rated as holding a maximum payload 
of 50lbs!! I wouldn't trust it with a 15lb dry bag if a single (heavily 
bent) tang was holding things together as per normal. Keep in mind that the 
generous/obscene rating is for the standard rack with no extra beef-up 
using the Surly kit and the p-clamps or direct fork eyelet connections. I 
think the main problem here is that most riders simply don't use their 
bikes enough to have things go tits up. Here's a classic example: 
http://velo-orange.blogspot.ca/2016/05/raw-camargue-shredeur-mtb-history.html 
. Note that the hotdog riding/"having fun" on that bike has got an empty 
front rack. Try doing the same thing with a loaded (50lbs?!)  Porteur rack 
and carry on for 1000 miles over bumpy trails (or bumpy pavement for that 
matter). Oh, *be sure to check your life insurance coverage before doing so*. 
Cass Gilbert of Whileoutriding -- who actually rides his bikes a great deal 
-- had a Porteur rack installed and pointed out the shaky nature of the 
3-pointed beast: 
http://www.whileoutriding.com/gear-reviews/gear/review-velo-orange-porteur-rack 
. Nice looks but no brawn. 

*No pics, Lungimsam.* I have the rack still mounted with straps wrapped 
around my dry bag and handlebars and will be using the broken rig for 
relatively-safe nearby steep hill climbs with little speed involved. I've 
been training for a trip down the GDMBR and have to use what I  have until 
a replacement VO Porteur rack shows up with the Surly rack kit and some 
p-clamps. I have a Revelate Designs harness but the 15lbs is near its limit 
and I find the harness crowds the bars too much since I have a couple of 
feedbags there as well. I actually like the feel of the front load a little 
lower and a rack does that. 

Keep safe out there! I'm still a little shaken up after realizing what 
could have happened at a greater speed....

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