Hello,

Environment :
- Ubuntu - 10.04.3 LTS
- Postfix - 2.7.0-1ubuntu0.2
- Amavis - 1:2.6.4-1ubuntu5
- Spam Assassin - 3.3.1-1
- ClamAV - 0.96.5+dfsg-1ubuntu1.10.04.3

Symptoms - A couple of emails per day come through the system with empty 
attachments.  They have the following line in their header:

X-Amavis-Alert: BAD HEADER SECTION, MIME error: error: part did not end with 
expected boundary

- I have not been able to reproduce the problem myself
- Problematic mails re-sent often come through without problem, ie with the 
attachment
- The offending mails generate ClamAV quarentine files, but even these don't 
contain the attachments
- If I receive the same emails at a different account on an unrelated system I 
see the attachment perfectly well
- We see the same issue from a number of unrelated senders

Sample header (anonymised):

>From xxx...@xxx.com  Tue May 15 07:41:14 2012
Return-Path: <xxx...@xxx.com>
X-Original-To: d...@proxy.yyyyy.com
Delivered-To: d...@proxy.yyyyy.com
Received: from localhost (localhost [127.0.0.1])
        by mail.yyyyy.com (Postfix) with ESMTP id 170554C16E9;
        Tue, 15 May 2012 07:41:14 +0200 (CEST)
X-Quarantine-ID: <Px1M0jVRJetN>
X-Virus-Scanned: Debian amavisd-new at yyyyy.com
X-Amavis-Alert: BAD HEADER SECTION, MIME error: error: part did not end with
        expected boundary
X-Spam-Flag: NO
X-Spam-Score: -1.911
X-Spam-Level:
X-Spam-Status: No, score=-1.911 tagged_above=-100 required=6.31
        tests=[BAYES_00=-1.9, SPF_PASS=-0.001, T_RP_MATCHES_RCVD=-0.01]
        autolearn=ham
Received: from mail.yyyyy.com ([127.0.0.1])
        by localhost (yyyyy.com [127.0.0.1]) (amavisd-new, port 10024)
        with ESMTP id Px1M0jVRJetN; Tue, 15 May 2012 07:41:11 +0200 (CEST)
Received: by mail.yyyyy.com (Postfix, from userid 1002)
        id BBE204C03D1; Tue, 15 May 2012 07:41:11 +0200 (CEST)
Received: from mail1.xxx.com (mail1.xxx.com [11.22.33.44])
        by mail.yyyyy.com (Postfix) with ESMTP id 98EBC4C03D1;
        Tue, 15 May 2012 07:41:11 +0200 (CEST)
From: XXXX XXXXX <xxx...@xxx.com>
Subject: News
Thread-Topic: News
Thread-Index: Ac0yXHvsAZ0A5DlqQrO9zy68+EZRewAANCFg
Date: Tue, 15 May 2012 05:41:08 +0000
Message-ID: <19d32e934240bc45ad953862ce86fa3701285...@qqqq.xxx.com>
References: <4cdb5b433e87004cba5e07997b4bf6c70639f...@qqqq.xxx.com>
In-Reply-To: <4cdb5b433e87004cba5e07997b4bf6c70639f...@qqqq.xxx.com>
Accept-Language: de-CH, en-US
Content-Language: de-DE
X-MS-Has-Attach: yes
X-MS-TNEF-Correlator:
Content-Type: multipart/mixed;
        boundary="_004_19D32E934240BC45AD953862CE86FA3701285833ASDJKFK"
MIME-Version: 1.0
To: Undisclosed recipients:;
X-Copyrighted-Material: None

--_004_19D32E934240BC45AD953862CE86FA3701285833ASDJKFK
Content-Type: multipart/alternative;
        boundary="_004_19D32E934240BC45AD953862CE86FA3701285833ASDJKFK"

--_004_19D32E934240BC45AD953862CE86FA3701285833ASDJKFK
Content-Type: text/plain; charset="iso-8859-1"
Content-Transfer-Encoding: quoted-printable
.....

It seems to me that the attachment is being removed prior to Amavis getting the 
message, hence the error message, but it is not obvious to me why this is 
happening.

Can anyone give me any hints as to where to look?

Thanks in advance,

Alex

-- 
Alex Dyas, Manager - Systems Administration
Tel: +41 22 348 30 15 | Mob: +41 788 34 6540
www.linalis.com | twitter.com/linalis | www.linkedin.com/company/linalis

Expert en Services, Formation et Recrutement BI et Applications Web (CMS, CRM)
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