We had the same thing happen on a PE2500 with PERC3/DI, different drive configuration.
Text from my tech "diary" of sorts that I keep regarding unique problems I run into: "The system would not boot after all the replacements were there, claiming "no boot device." For one reason or another, the RAID controller detected the new drive, but rather than just add the drive into the container and begin rebuilding, it simply offlined the container, which resulted in the "no boot device" message. I suspect this was because we did not properly inform the controller that were were taking a drive offline before we did so. We did it while the machine was turned off. We probably would have had better luck if we had booted the system, gone into afacli, prepare the enclosure slot to remove the drive, remove the drive, insert the new drive, and issue the proper commands to begin the rebuild if it doesn't start automatically. The OS afacli is much more robust than the RAID BIOS utilities. The solution to get the drive into the RAID container and get it to begin rebuilding was to go into the RAID BIOS and assign the new drive as the failover drive. As soon as I did that, the container started rebuilding. I exited the utility (which automatically saves any settings) and rebooted. The system came back up just fine, like normal, and is now happily rebuilding the RAID array. No data was lost and we now have as close to a completely new system as you can get short of replacing the entire thing." It was just one part of a major system overhaul due to a "ghost" in the SCSI system that kept offlining our container in near-random non- reproducable conditions, but I suspect a similar procedure may help in your instance. Andrew On 31 Jan 2005 at 14:49, Kit Gerrits wrote: > Hey all! > > I have a PowerEDGE 2400 with PERC2/Si with 4x9GB Drives with RedHat > EL 3.0 Container 0: plain 9GB drive (O/S) Container 1: 3x9GB in RAID5 > (data) > > After getting I/O Errors (and gettinge a strange noise from drive > 0:3:0), I did the unthinkable: I pulled the drive from the chassis > without shutting it down. (oops) I have now verified the drive, > cleaned off the partition and rescanned the bus. ...but the drive > won't failover > > I have set it to failover, but the PERC won't failover the drive, even > after a (warm) reboot. > > Did I forget anything? > > Thanks in advance, > > Kit Gerrits > [EMAIL PROTECTED] > > > --------------- > Debugging info: > --------------- > > AFA0> disk list > Executing: disk list > > B:ID:L Device Type Blocks Bytes/Block Usage Shared > Rate ------ -------------- --------- ----------- ---------------- > ------ ---- 0:00:0 Disk 17783240 512 Initialized > NO 80 0:01:0 Disk 17783240 512 > Initialized NO 80 0:02:0 Disk 17783240 512 > Initialized NO 80 0:03:0 Disk 17783240 512 > Initialized NO 80 > > AFA0> container show failover > Executing: container show failover > > Container Scsi B:ID:L > --------- ---------------------------------- > 0 --- No Devices Assigned --- > 1 0:03:0 > > AFA0> container list > Executing: container list > Num Total Oth Chunk Scsi Partition > Label Type Size Ctr Size Usage B:ID:L Offset:Size > ----- ------ ------ --- ------ ------- ------ ------------- > 0 Volume 8.47GB Open 0:00:0 64.0KB:8.47GB > /dev/sda NT > > 1 RAID-5 16.9GB 32KB Open 0:01:0 64.0KB:8.47GB > /dev/sdb DATA 0:02:0 64.0KB:8.47GB > ?:??:? - Missing - > > AFA0> controller show au > Executing: controller show automatic_failover > Automatic failover ENABLED > > AFA0> container scrub 1 > Executing: container scrub 1 > Command Error: <The controller was unable to perform a scrub > (consistency check) > operation on the container because one or more of the container's > partitions fa iled. > > > > - > To unsubscribe from this list: send the line "unsubscribe linux-scsi" > in the body of a message to [EMAIL PROTECTED] More majordomo > info at http://vger.kernel.org/majordomo-info.html > Sincerely, Andrew Kinney President and Chief Technology Officer Advantagecom Networks, Inc. http://www.advantagecom.net - To unsubscribe from this list: send the line "unsubscribe linux-scsi" in the body of a message to [EMAIL PROTECTED] More majordomo info at http://vger.kernel.org/majordomo-info.html