Neil Brown wrote:
On Saturday March 31, [EMAIL PROTECTED] wrote:
hi list!

in short:
I created a partitioned raid6 array with 2 missing drives. Now, I want to add a 
device. It fails with:
flockmock ~ # mdadm -a /dev/md_d4 /dev/sdb2
mdadm: add new device failed for /dev/sdb2 as 4: Invalid argument

Thanks for the detailed problem report.

I think the cause of the error is that /dev/sdb2 is too small.
It needs to be at least 490030594 sectors. How big is it?

but the *device* size should be only ~250GB, so the array size is ~500GB, no?

flockmock ~ # mdadm --detail /dev/md_d4
/dev/md_d4:
        Version : 00.90.03
  Creation Time : Sat Mar 31 19:48:58 2007
     Raid Level : raid6
     Array Size : 490030464 (467.33 GiB 501.79 GB)
  Used Dev Size : 245015232 (233.66 GiB 250.90 GB)
                  ^^^^^^^^^^

these disks are all 250 GB harddisks, formatted in the same way -- but they are from different vendors! The block sizes from the partitions vary a little bit (taken from /sbin/fdisk):

/dev/sda2: 245015347
/dev/sdc2: 245015347
/dev/sdb2: 244099642  -> different vendor

do you think that may be the cause?

thanks a lot,
florian

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