Peter wrote:
Afaik modern drives do the mapping silently using spare sectors in each track. You get bad blocks when the drive runs out of spare sectors.
It seems that this is not exactly correct. Modern drives do automatic remapping if and only if they managed to correctly read the data once after finding out it's a bad sector. Otherwise, they will not create silent data corruption, and will report said sector as bad despite having free sectors to map to (http://smartmontools.sourceforge.net/, search for "Where can I find manufacturer-specific disk-testing utilities?").
A low level format is, indeed, the right thing to do in such a case. The above link points to a place (http://www.benchmarkhq.ru/english.html?/be_hdd2.html) that list a whole set of low level bad sectors remapping tools.
Peter
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