Confirmed: the combination of a linaro-2.6.39 kernel with a transcend 8gb
card results in flakey boots.

   - linaro-2.6.39 kernel is affected
   - transcend cards are affected
   - oe-2.6.36 kernel is *not* affected
   - sandisk 8gb cards are *not* affected (67 megabytes smaller)

I zero'd a card, but instead of only zeros, I also wrote the sector number
in each 512-byte block.

I changed the kernel to print out the 512 bytes it read as the mbr to the
screen.

When the card didn't boot fully the printk showed all zeros except for a
sector number about 100mb into the card.


How weird! Hardware? Kernel?


Anyway, today my sandisk cards arrived and all 10 of them worked flawlessly.
I ordered another 50 and hope to see the same results.

AJ ONeal


On Wed, Jun 29, 2011 at 11:48 AM, AJ ONeal <coola...@gmail.com> wrote:

> I have a few inter-related issues:
>
>    - Why would one kernel boot a card that another kernel can't?
>    - Why would a card's disk geometry matter for boot?
>    - Who is a good manufacturer for getting hardware-identical cards in
>    bulk?
>    - How can I probe the actual "disk geometry" of an sd card?
>
>
> I bought 100 Transcend SD cards a little while ago and duplicated them with
> an OpenEmbedded-based filesystem (linux-2.6.36).
> There were a few "bad" cards that I threw out, but the success rate was
> acceptable.
>
>
> In the next round of 40 SD cards I used a Linaro-based filesystem
> (linux-2.6.39) and had about a 50% failure rate when testing that the cards
> would boot, which is absurd.
> There kernel reports: [    1.003204]  mmcblk0: unknown partition table
> However, the cards would mount and show files just fine.
>
> I reduplicated one of the non-booting cards with an OpenEmbedded filesystem
> and then it booted. Weird!
>
>
> After some investigation I found that using `gparted` (instead of `fdisk`)
> to create a new partition table and then `rsync`ing the contents of the
> original filesystem resulted in a booting Linaro card.
> Rinse and repeat and I ended up with 3 images which only vary by the disk
> geometry as reported by `fdisk -l`:
>
>    - 50% -- 255 heads, 63 sectors/track, 974 cylinders
>    - 40% -- 2 heads, 4 sectors/track, 1957632 cylinders
>    - 10% -- 247 heads, 62 sectors/track, 1022 cylinders
>    - 1 card still didn't boot
>
> I'm lost. Please advise.
>
> AJ ONeal
>
>
>
> Non-booting kernel message
>
> [    0.923309] Waiting for root device /dev/mmcblk0p2...
> [    0.957885] mmc0: host does not support reading read-only switch.
> assuming write-enable.
> [    0.982025] mmc0: new high speed SDHC card at address b368
> [    0.988494] mmcblk0: mmc0:b368 USD   7.46 GiB
> [    0.993957] mmcblk0: detected capacity change from 0 to 8018460672
> [    1.003204]  mmcblk0: unknown partition table
> [    1.036926] VFS: Cannot open root device "mmcblk0p2" or
> unknown-block(179,2)
> [    1.044433] Please append a correct "root=" boot option; here are the
> available partitions:
> [    1.053344] b300         7830528 mmcblk0  driver: mmcblk
> [    1.058959] Kernel panic - not syncing: VFS: Unable to mount root fs on
> unknown-block(179,2)
>
>
> Booting kernel message
>
> [    1.122070] mmc0: host does not support reading read-only switch.
> assuming write-enable.
> [    1.146087] mmc0: new high speed SDHC card at address b368
> [    1.152557] mmcblk0: mmc0:b368 USD   7.46 GiB
> [    1.158020] mmcblk0: detected capacity change from 0 to 8018460672
> [    1.166351]  mmcblk0: p1 p2 p3
> [    1.259674] EXT3-fs: barriers not enabled
> [    1.265411] kjournald starting.  Commit interval 5 seconds
> [    1.271331] EXT3-fs (mmcblk0p2): mounted filesystem with ordered data
> mode
> [    1.278686] VFS: Mounted root (ext3 filesystem) readonly on device
> 179:2.
>
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