On 10/18/2024 10:38 AM, Oscar Zuniga via KRnet wrote:
You mention not to hot-wire it as one limitation to working with it but I would add another: the stuff is very unforgiving of being bumped, scratched, or bent, and it demands that it be sanded very gently.  Once it's glassed, it's great- but the bare foam requires tender handling.  You can sand it with anything, even with a chunk of itself, using very little pressure.

Oscar Zuniga

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Expanding on the hot-wire limitation,  if done it emits a poisonous gas.

As for easily damaged, it is also easily repaired.  A damaged area can be cut out and a plug of the same material can be inserted and sanded to shape.  One caveat, don't let any glue line extend through the desired finish level.  The glue doesn't sand at the same rate as the foam and you have an issuer to correct.

Also, if you have an area where the glass will extend from the foam across an area (wood) that the glass will be bonded to, keep the foam surface a fraction above the wood ( as in the wing skin crossing the spar).  It is easier to fill the spar small surface area a fraction to bring up to the correct level after cured than to bring the larger wing area up to a slightly high spar and keep the wing contour correct.

As always, YSMV...........

Larry Flesner

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