182 hp from a 2.2 litre Subaru is about 82 hp per litre.  115 hp from a 1.2 
litre Rotax (the 914) Is about 96 hp per litre. The Subaru’s not that stressed 
by comparison.  Must be more to the story than that.

TK

Sent from my iPad

> On 29 Dec 2019, at 5:37 am, Mike Stirewalt via KRnet <krnet@list.krnet.org> 
> wrote:
> 
> Postings are scarce on KR net this holiday period so I'm putting this in
> for anyone that's bored.
> 
> I admire you guys with your Subarus.  A lot of engineering complexity
> goes into getting these engines to work well in an aircraft.  Besides the
> thrust bearing issue Max Power is discussing, other Subaru issues are
> water cooling, turbocharging, reduction drives and through using these
> mechanical features, squeezing a huge amount of power out of such
> relatively small displacement engines - 2.2 litres - roughly the same as
> a GP 2180 or Revmaster 2100D.  Instead of getting the rated 76 HP at 3400
> RPM of a GP2180, the Suburus are pulling 182 HP from an engine of roughly
> the same displacement.
> 
> I had a hangar neighbor, a retired aircraft engineer/designer, really put
> his heart and wallet into an EA-81 turbo installation on his Europa over
> a period of 10 years.  He used the Marcotte PSRU (I've earlier
> incorrectly posted that he used the Eggenfeller).  The Europa was
> designed for a Rotax but Wayne was attracted to the idea of using more
> power and making a really high flyer out of it with lots of range.  He
> made many enhancements such as additional fuel capacity and added all the
> available factory options and, of course, put a dual GRT panel in it
> along with a plethora of back-up instruments.  A really first class
> effort that taxed his excellent engineering skills.  It took a lot of
> ingenuity to sculpt into the stock Europa design the radiators and
> plumbing necessary for the Suburu.   The front end came out looking
> rather bulky and not very sleek looking but it was engineered well.  When
> finished the engine ran well for quite a few hours on the ground and even
> ran well enough for Wayne to fly it up to the designated airport for
> flying off the 40 hours.  Since it was a monowheel, he had a landing
> mishap in a crosswind so brought it back to Gillespie to install the
> tri-gear option that's offered for the Europa.  After running the engine
> some additional time on the ground, when he again was headed to the 40
> hour fly-off airport, the engine disintegrated shortly after takeoff. 
> Wayne, although he had been doing very little flying while building this
> plane, landed it on a busy freeway without mishap and had a flatbed truck
> bring it back to his hangar.  The engine had broken a timing gear and
> swallowed some valves and he hadn't the heart or trust in it to re-build
> it.  He trashed it and all his elaborate plumbing, reshaped the cowling
> and put in a Rotax.  He then sold it to a fellow who flies it (N951EU)
> out of Apple Valley.   Wayne retired to the Ozarks.
> 
> Pictures at this link show what it looked like with both the Suburu and
> the Rotax cowlings.
> 
> https://tinyurl.com/rckpda3
> 
> Discussing things afterwords the concensus seemed to be that trying to
> squeeze so much power out of a 2.2 liter engine frequently causes failure
> due to heat and stress.  Mainly stress.  Same thing that kills people
> kills engines.  Sometimes the reduction drive is also a factor.  
> 
> https://www.nbcsandiego.com/news/local/small-homemade-plane-lands-on-stat
> e-route-67/1928901/
> 
> What boggles the mind is how the automotive industry manages to make
> reliable engines by doing the same thing - developing huge horsepower
> numbers from very small displacement engines.  I think they get away with
> it because the engines, while rated at a high HP, spend their lives
> loafing along at very low power settings - unlike engines used in
> aviation applications.  The fastest production car in the world (until
> recently . . . it's always changing), the Koenigsegg Agera RS, gets its
> 1160 HP out of a 5 liter V8, about the same size engine as what's in my
> Olds 98.  
> 
> Mike
> KSEE
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