Sam,

I am currently running Great Plains cylinder heads on my Revmaster Engine. For 
spark plugs I am running the 14mm but Automotive Plugs (Bosch 7904). 

http://www.greatplainsas.com/sccylheads.html

I also see the note that the Great Plains might be up for sale. So, I would 
give them a call before pursuing.

I am still using the Bendix Dual Mag, but converted the spark wires and plugs 
to automotive to save money on future plug replacements. The spark plug 
conversion was done per http://www.g3ignition.com/index.html.

I am on my second set of heads, but I also have about 825 hours on my engine. I 
bought the heads from GP, had them machined for 92mm and I had the dual spark 
plug option installed (looks like both 10mm or 14mm is an option per the web 
site). Cost was about $1000 when completed.  I do like how the Great Plains 
folks installs the second set of plugs below without going through the valve 
cover. It is actually far better than how Revmaster does it with the bottom 
spark plug access through the valve cover. 

Sorry, I don't have a spare set laying around. I trashed my old set, they were 
used up. 

Thanks,

Rob Schmitt
KR2S N1852Z
www.Robert7721.com



-----Original Message-----
From: KRnet <krnet-boun...@list.krnet.org> On Behalf Of Samuel Spanovich via 
KRnet
Sent: Sunday, March 31, 2019 3:11 PM
To: krnet@list.krnet.org
Cc: Samuel Spanovich <spanovich...@gmail.com>
Subject: KR> Cylinder Heads Cracked - Best brand - Revmaster 2100d

If some of you remember I posted a while ago regarding a "chugging" problem 
with my Revmaster 2100d ("Calling All Revmaster Owners").  I have been hesitant 
to report back on here without a clear answer to what was wrong because I 
didn't want to waste anybody's time posting until I had a definite answer.



After several days of troubleshooting, yesterday I finally found my
answer:  Cracked Cylinder Heads.



*Note: I made a crucial mistake in my previous post of not explaining that this 
problem was "starting" to occur even before I changed my propeller, while still 
running the Culver 48" (low pitched) propeller. For those of you who suspected 
too high of an engine load and/or detonation with my new higher pitched Sterba, 
or advancing the throttle too fast, I greatly appreciate this insight, however 
this was not the case.  I take 100% responsibility for not making this clear in 
the original post and for that, I do apologize.  *



Up to this point, the engine would start up normally, taxi, takeoff, cruise, 
and descend without incident.  However after the descent, come time for a T&G 
or Go Around (basically, running a high power setting), the engine would 
sputter.  Initially this was no more than a nuisance and I just had to go 
reeeeally easy on the throttle up to full power, but eventually it got so bad 
that on a legitimate go around (not a practice), I almost didn’t have enough 
power to safely fly away, regardless of how slow I moved the throttle.  Half 
power was about all I could manage out of the Little Engine That Could.  
Needless to say, I am no longer flying the bird until I get this problem fixed.



I first checked the obvious: spark plugs and magnetos.  I pulled out the
10+ year old Champion REL37Bs, and....wow......they were nasty!  They 
10+ were
reported at being cleaned at the last condition inspection, however I honestly 
couldn't believe they were firing at all.  Not only were there carbon deposits 
EVERYWHERE, but the electrodes were getting the aging "football" shape.  I 
elected not to clean them, and instead ordered 8 brand new plugs.  As for the 
magneto, although old, never overhauled, and original to the engine (per the 
logbook) the Bendix 3000D fired all eight plugs flawlessly, producing a nice 
crisp spark.



After installing the plugs, the engine initially ran very good and I thought 
all my problems had been solved.  However the very next day, while test running 
the engine again, the problem returned just on the ground alone!  When idling 
at 1500 rpm, there was no roughness, but when the power was increased to 
2000-2500 rpm, the coughing/sputtering/roughness/vibration
returned, and the engine was meeting all the symptoms of running on three 
cylinders.  To confirm this, with the cowling still on and the engine idling, I 
took an infrared thermometer and measured the temperature of the EGT coming out 
of each exhaust pipe and noticed that front left cylinder was running much 
cooler than the other three.  After some further troubleshooting, it was clear 
the cylinder had very little compression, so off came the head.



As all of you VW operators can imagine (or have experienced)….there was a 
fairly solid crack in-between the valves, despite being the standard 65HP 
heads.  I have been researching the heck out of new heads, from CB performance, 
Mofoco, EPI, etc. and have found that there seems to be cooling/cracking issues 
with just about every single one of them. Because of this, I am having trouble 
deciding on a set of heads.  Revmaster no longer makes the stock 14mm dual 
heads (to my knowledge), otherwise my decision would already be made.  They 
only offer the REV049 heads, featuring bigger valves and dual 12mm spark plugs. 
 I appreciate that they are trying to create more power, however I am skeptical 
about running a head with even less area between the valves.  Combined with the 
fact that they are $1000 a pair, and that I would have to buy eight new 12mm 
plugs (after just buying brand new 14mm plugs), this makes them a turn off for 
me.



So in short, I guess my question(s) are….



1)    What is a good replacement cylinder head?  (stock valves and 14mm
dual spark plugs if able)

2)    What type of heads are you guys running?

3)    Does anybody have any stock 14mm/Dual Revmaster heads laying around?
If so, I would be more than happy to pay top dollar for one to avoid having to 
wait several weeks, in addition to having to change spark plug types.
One is all I need.



I was close to buying a single stock CB head, having it machined for a 
90.5/92mm bore and dual plugs and buying four 12mm plugs to go with it.  I was 
about ready to order this afternoon but wanted to post on here first.

Mr. Langford, your thread on the various VW heads of your 2180 engine, and 
their cooling properties was invaluable to me.  While I am sorry that your DRD 
heads did not hold up for more than 50 hours, it prevented me from making the 
same mistake and ordering from them.  I noticed that you were not impressed 
with the CB heads in terms of cooling, however after researching, they appear 
to be the least of all evils when compared with other brand names, hence why I 
was considering purchasing a stock head from them.

And to all of you, thank you for taking the time to read this post, and be 
willing to help.  Although fairly new to the game, I am proud to call myself a 
KR owner (even in times like this), and to also be a part of this community.
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