For anyone who appreciates the advantages of flying routinely at 10K and
above, I'm prompted by the current thread on density altitude to report
on my roll-your-own oxygen system I put in the plane the middle of 2010. 
The text below the ************ line are excerpts from a  post of mine in
another forum I was participating in at the time.    My aircraft is Ken
Cottle's KR-1½ with the Diehl wings and GP 2180 with Ellison carb.  What
got me started on the oxygen project was coming across the Deakin article
at the link here: 

http://www.warmkessel.com/jr/flying/td/jd/13.jsp

Deakin refers in that article to Mountain High's EDS (Electronic
pulse-demand Delivery System) which is just a fancy name for a "demand" 
regulator - that is, it only releases oxygen when breathing in.  Most
aircraft O2 regulators are "constant flow" - wasting as much as 3/5's of
the oxygen in the cylinder.   When I checked, Mountain High wants about a
thousand bucks for their entry level model.       

I wondered what the difference was between the Mountain High EDS system
and a "medical" demand regulator.  There's none, except the EDS regulator
automatically compensates for altitude using a built-in altitude sensing
device.  Using a pulse oximeter (which one should have anytime using
oxygen in any case), it's easy enough to determine if the "pulse dose"
needs to be increased.  There's a dial on my regulator that is graduated,
allowing larger and larger pulse doses to be released when triggered by
the negative pressure of breathing in.  I adjust the dial as necessary. 
It also has a constant flow setting.  The regulator lies beside my leg in
the cockpit with the bottle extending into the baggage area.   

Altitude headaches are now a thing of the past and night vision (and
thinking) is improved, especially after a long day flying.      

******************

June, 2010

Works beautifully and with the pulse demand (pulse dose) regulator I can
cross the country and back without refilling the 21 cu. ft. cylinder.
Only downside perhaps for you is the demand regulator only has one outlet
- adding a Y fitting would probably not work. Passengers are best when
unconscious anyway: 

Project is finished and works fine. I took it up to Big Bear yesterday -
a trip just long and high enough to test the setup.

My hydrostatic test at the dive shop was $17.50 and my 21 cu. ft. "E"
cylinder cost $5.25 @ .25/cu.ft. to fill with AVOX. There was several
days delay since the Navy brought in a bunch of bottles and took priority
at the facility where the dive shop has their testing done.

Pulse Demand Regulator: $35 including shipping
"E" O2 cylinder with pressure gauge, including shipping: $30
Oxisaver cannula - $10 + shipping
Pulse oximeter including shipping - $30
$17.50 (every three years) + $5.25 each complete refill

I got everything on eBay.

***********

A demand regulator eliminates the waste of a constant flow regulator.  It
can extend the usable oxygen by a factor of at least 3 and maybe as much
as 5.  I haven't done it yet but I think I can cross the U.S. and back on
one tank.  My primary motivator was to elininate the killer headaches I
used to get, especially the first day of a trip.  I always go high so
adding such an effective ox system to the plane was a really valuable and
inexpensive enhancement to the utility of the aircraft.  The tank is
secured lies alongside the bottom of the starboard side

Mike
KSEE
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