I have always glassed one side, then cut out a thin strip of foam on the
trailing edge and replace it with the flox mixture and then covering that
side.

See N64KR at http://KRBuilder.org - Then click on the pics 
See you at the 2012 - KR Gathering in Mt. Vernon, Il – MVN – 40th
Anniversary
There is a time for building and it is over.
Daniel R. Heath - Lexington, SC



-----Original Message-----

I would suggest 
cutting out the damaged area with a dremel, removing the foam down to 
the skin on the opposite side, glue in a solid block of foam to fill 
the void, and glass repair the area.  

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