NetHeads,

Y'all probably remember me saying that I accidently found myself doing 230 mph 
(249 TAS) a couple of weeks ago, and it really sneaked up on me.  I just didn't 
think I was going that fast.  Well, I started wondering about that, and started 
comparing the GPS to the airspeed indicator's speed, and found a pretty big 
difference on the top end.  I had formerly proven that my ASI was within about 
1.5 mph of actual GPS speed under standard conditions, so it was time to do 
some checking.  Since the EIS and ASI agreed within 1 mph, it wasn't an ASI 
problem, but just for kicks I checked it out, and it's still within 1.5 mph of 
correct from one end of the range to the other (see 
http://home.hiwaay.net/~langford/airspeed_calibration/ for how I do that).  It 
reads 1.5 mph slow.

So it was apparent that I had a static port problem.  My static system is a 
small diameter hole on each side of the fuselage about a foot from the 
firewall, using off-the-shelf ports with barb fittings from Wicks 
(http://www.wicksaircraft.com/catalog/product_detail.php/pid=4294~subid=10166/index.html).
  The two barb fittings connect via 1/4" tubing to a tee that goes on to all 
the instruments that need it.  Last night I discovered that one of the two 
ports had become disconnected from the tee, so I reconnected it and assumed it 
was fixed.  That explained the higher airspeed readings on the ASI, because 
I've always known there was a bit of a vacuum on the cabin due to the openings 
in the tail which allow the elevator to travel vertically.  The fact that my 
cabin air and cabin heat ducts work so well tells me it's usually a good thing 
to have.

OK, so I knew it sucked, but I wondered how much?  Having just calibrated the 
ASI, I could make a pretty good guess based on the discrepancy of the readings 
before and after I reconnected the outside static ports.  But I remembered that 
I still had Oscar Zuniga's differential pressure guage, and it'd be interesting 
to see what the difference was in terms of hard numbers.  So I plumbed into the 
static system with one end of the pressure gauge and put a static probe on the 
other, and located it back in the tail right next to the aft openings in the 
turtledeck.  So I went for a flight, closed both air vents and the cabin heat, 
and recorded the numbers.  The numbers were higher than I would have thought.  

As you'd expect, the curve is fairly linear, ranging from 3" of water at 100 
mph to 6" at 160 mph.  At 140 mph cruise, opening either of the outside air 
vents yields a decrease of about .3" of water (cancelling some of the low 
pressure), and the cabin heat is good for a .4" decrease. Chopping the throttle 
to idle drops it by about .5", even with the same airspeed, so propwash is a 
real factor.  I disconnected the static source and used cabin air and the gauge 
dropped to zero, proving that the pressure in the cabin is the same as close 
proximity to the exit in the tail. After reconnecting to the static, I checked 
the area between the canopy and longerons with the static probe, and got a 1.2" 
increase (lower pressure) on the right side, and 2.2" increase on the left 
side.  The difference is easily explained by the propwash, which is "shadowed" 
by the left side of the canopy, creating an even lower pressure area.  It also 
reminds me that I need to seal that joint better.  I originally had an EPDM 
seal in there, but over the years it has left, and I've neglected to replace 
it.  And when flying the rear of the canopy lifts about a half inch, so that is 
a real source of drag on the airplane, especially with that big plume of air 
coming out of the that joint.  What I really need it better canopy latches, but 
that would require that I build instead of fly, so that may not happen.

So now I have some numbers to hang on the negative cabin pressure.  Using the 
spreadsheet at 
http://home.hiwaay.net/~langford/airspeed_calibration/asi_cal.xls , I plugged 
in the 6" difference at 160 mph (using "Option 1" and "Option 2") to find an 
error  of  33.5 mph caused by using cabin pressure as the static source!  No 
wonder I didn't think I was going 230 mph.  After this testing I did a 
north/south wide open run at 7500'  and the TAS was 178 with an average GPS 
speed of 172, and since the winds were high and roughly at 340, this makes 
sense until I can find a calm day to test.  And 178 is very close to what I'd 
expect from previous testing at 7500'.

The moral of this story is to make sure your static system is isolated from 
inside the cabin, and don't think for a second that you can get away with 
porting your static source to the cabin.  I suspect most KRs are like mine, and 
are somewhat open back there around the elevator horn.  Another point to be 
made is to test your airspeed indicator and static system before first flight 
to make sure it's accurate, or at least to know what the correction factors 
are.  My first ASI was off by 52%, right out of the box.  

And another takeaway point is to make sure you do some stalls on your first 
flight so you'll know for a fact what the INDICATED stall speed is so you'll 
have some idea of the landing speed (1.2x stall speed, many say).  The reality 
is that the KR wing is so close to the ground that ground effect gives you an 
even lower stall speed for a cushion, but I didn't tell you that.  I learned on 
my first KR flight that landing at the right speed is critical, unless you have 
a long runway and you can afford to just glide along until it quits flying, but 
that's not as easy as it sounds on gusty days either...

Mark Langford
N56ML "at" hiwaay.net
website at http://www.N56ML.com 
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