Hi John, just wondering if you were satisfied that soldering the aluminum made 
a good high quality permanent seal. I used to watch vendors selling the 
aluminum rod and welding up aluminum coke cans and such at Oshkosh. The ones I 
looked at, the aluminum rods caused the repair to be really hard in the welded 
area. I used to wonder if a failure point exhisted at the edges of the repair. 
Heavier wall aluminum (as compared to aluminum coke cans) might not matter. I 
will have to admit that they suckered me into buying a plastic tube filled with 
the aluminum welding rods that I still have and have never used in a 20 year 
span ??    : )
I am used to seeing aluminum tig welded, not me actually but my brother who is 
a certified welder usually is recruited for my aluminum welding needs. Also, 
there is a guy named Kent White who is at Oshkosh every summer giving aluminum 
gas welding instruction. If any of you are gas welders you might be interested 
in looking up Kent and finding out about his techniques. He has shown old films 
from WW2 where most of the aircraft fuel tanks were gas welded together. When I 
first watched him gas weld pieces of aluminum edges butted together I was 
really surprised, I had never heard of that before. I have gas welded steel 
together and have seen many steel tube fuselages gas welded together but the 
gas welding aluminum really was interesting.
If you are interested in the aluminum gas welding techniques of Kent White copy 
and paste the link below.


http://www.tinmantech.com/html/kent_white.php

Larry H.



________________________________
From: John Gotschall <johng...@comcast.net>
To: KRnet <kr...@mylist.net>
Sent: Saturday, November 22, 2008 9:44:15 AM
Subject: Re: KR>reworking my old KR-2



Has anyone made aluminum tanks in the same size and shape as the
original fiberglass method and just foam/glassed into place the aluminum
ones?

And on that subject, My 20+ year old aluminum tank (forward of the
instrument panel) had a pin hole in it that I "soldered" up with
"aluminum weld rod" from Weeks.  Has anyone constructed an entire tank
using this stuff for construction?

This stuff sure makes joining aluminum sheet easy since the melting
point is around 720 degrees f.  The documentation that comes with it
indicates it's as strong or stronger than the base metal.  I figure if
the tank reaches 720 degrees while in use, it's too late to worry about
it..

I have years of soldering experience in electronics, but never imagined
I'd ever be able to solder aluminum so easily !


jg


On Fri, 2008-11-21 at 20:51 -0800, Ronald Wright wrote:
> Curiosity here!!  Doesn't both of these systems, pvc pipe and vinyl fence 
> posts, get brittle with cold weather??  With even minor flexing in the wing 
> structure it seems the possibility of cracking could become a factor.
> 
> I would tend to lean toward using aluminum tubing rather than any plastic of 
> this type.
> 
> Just my .02 worth.
> 
> Ron



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