what I've been using for filler is Milled fibers and is a good alternative to 
flox with it's own unique properies. What it is is high density short glass 
fibers that when mixed with resin makes a jelly like putty and has high shear 
strength.  The claim is when it's mixed with a thickening filler such as 
Cabosil makes a structural putty with high bonding strength. The description of 
Cabosil is it's hydrophobic fumed silica powder which is Greek to me  but just 
in case anyone asksColin Rainey <brokerpi...@bellsouth.net> wrote:  Filling 
with flox is fine. Barry Kruyssen

I have also used flox several times all over the plane to fill or cover,
repair. To add to the gripping power of the flox and make the final surface
smooth and easy to primer and paint, I would mix up the flox to almost
"soupy" and then apply to the area to be filled and repaired. Then I would
come back with an oversized piece of Deck Cloth, and pat it in place over
all of the flox with dry cloth overhanging the edges to be sanded away
later. This completely covered the repair area, giving some grip to the flox
while it cured and gave me a much smoother area once cured to finish. If the
area was larger than 1/2 inch circle, then I would use 2 or even 3 layers of
deck cloth. Not using any additional epoxy allowed me to keep the weight
down. I would just pat the cloth in place with the same wooden tongue
depressor after applying the flox. The cloth soaks up the excess epoxy and
also prevents it from running (or at least not as bad). This method with
slightly dryer flox works even upside down. I did this on the bolt ends that
protruded through the fuselage for mounting my bellcrank for the elevator
pushrod. Came out very smooth and sanded and primed easy.

Colin Rainey
brokerpi...@bellsouth.net

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