Point taken Larry. And I agree there are a lot of unworthy aircraft out
there because the builder didn't stick with what was know, and a builder
needs to indulge himself(herself) into learning everything about
building as humanly possible.

But if we look back ad glues, weldwood used to be used and touted as
Waterproof but now is a forbidden glue, does that mean time will prove
T-88 doesn't work? Probably not, and until Polyurethane's have proven
themselves nobody will investigate them either. But most people who live
in a modern house today trust there lives to those very same glues.
Almost every piece of engineered lumber today (and most homes today use
them for an economy reason) are built with urethane adhesives. I'm just
saying that for anything to be considered it needs to be investigated
thoroughly first, but we all benefit from those success's. that's my
opinion anyway.

Thanks Larry.

Fred Johnson
Product Manager
T.E. West, LLC.

-----Original Message-----
From: krnet-bounces+fred=renotruss....@mylist.net
[mailto:krnet-bounces+fred=renotruss....@mylist.net] On Behalf Of Larry
H.
Sent: Thursday, August 24, 2006 2:08 PM
To: KRnet
Subject: RE: KR> COMMON BUILDING PRACTICES

Fred, you and Bob make very good points. You are correct about changing
dimensions and such. I think this design is evolving as others have
stated here before. My basic point is, it would really be great to have
a basic standard for building the skeleton, wing spars and such. I guess
I am talking about adhesives as much as anything. I recently sold Bob a
KR2 that I had purchased several years ago and had in storage. It had
Diehl wing skins already bonded onto the spars. I told Bob from the
beginning that the skins were not put on properly because I could see
clearly right through the spar area of the skins and could see the nice
wood grain in the spar caps. I knew when I purchased the plane that they
were on wrong immediately. First off, if I had put the skins on I would
have rough sanded the inside surface of the wing skins where they meet
the spar caps. Since I could see through them so clearly, I knew that
had not been done. Second if wetted out and floxed on properly I
 would not have been able to see the beautifull wood grain. I told Bob
that the best thing in the world would be for the two halves of the
skins just peel right off then he could redo them properly. That is
precisely what happened. He was able to seperate them easily. They had a
little liquid epoxy, dark brown in color like the old Safety Poxy kinda
sticking them down along the top edgees of the spar. Let us say the guy
that put these wings together had painted them, then what? The new
owner-me at the time or Bob now would think they had been
built/assembled the way Dan Diehl says to build them, right?
  I think basic structures like wing spars, Diehl skins, fuselage
skeletons might be safest using WELL KNOWN adhesives like T88 for wood,
vinylester resins for Diehl Skins etc. Save the experimenting for things
that will not kill you or the next guy that purchases your stuff.
  There was a guy near me in Mesquite Texas who purchased a partially
built Wittman Tailwind. The Tailwind has an all wood wing. It includes
wooden spars, wooden made up ribs, plywood skins and then plans say
cover with dope and fabric. Now days most cover plywood with fiberglass
cloth.
  When this fellow purchased the plane the wings were supposedly
finished. They were glued closed so he just finished them out with
covering and paint. He had a really nice plane, he spent a lot of time
hopping up the 0200 to get more horsepower out of it. Not sure how many
times he flew it on short hops, maybe less than half a dozen but the
last time was fatal. On takeoff and a couple hundred feet off of the
ground the wings came apart, of course the pilot didn't have any choices
left at that point. In looking at the remains, the wings were not glued
together properly, there were a lot of nails and some glue holding
things in place. This is what I mean about basic common building
practices. People need to know that you built the basic airframe
properly from materials and adhesives that are KNOWN to be of high
quality.
  Larry H.

Fred Johnson <f...@renotruss.com> wrote:
  Can I say something here as a new to the KR airplane guy?

I agree that workmanship needs to be better than average, but every KR I
see listed on the KR website has been "experimented" with beyond what
Ken Rand designed. Whether it was materials, or playing with the design,
I can't find ONE that was built to the original prints, Mark Langfords
included. We have played with engines, we use fiberglass instead of
Dynel, we make them wider, longer taller, and WAY HEAVIER that the
original. WE ARE ALL EXPERIMENTERS tweeking a great airplane to fit us,
our pocketbooks, our ego's, our flying style, you name it. So a comment
about doing whatever we feel like seems very inappropriate.

If a builders feels the need to substitute a material based on
availability and has tested to ANC-18 standards and believes he has a
product worthy and safe to use than that is HIS (or her) decision. After
all they are the ones who ultimately must trust this aircraft to support
them. Now if there is anyone out there that actually has a built exactly
to the plans KR I would surely like to see it. I've yet to see any
homebuilt built exactly to the plans in the umpteen years I've been in
this.

Point is we are not Cessna nor do we want to be. We are those
magnificent men and there flying machines that WE built. Period!

Fred Johnson
Product Manager
T.E. West, LLC.

-----Original Message-----
From: krnet-bounces+fred=renotruss....@mylist.net
[mailto:krnet-bounces+fred=renotruss....@mylist.net] On Behalf Of
bearlk...@aol.com
Sent: Thursday, August 24, 2006 11:46 AM
To: kr...@mylist.net
Subject: KR> COMMON BUILDING PRACTICES

My friend Larry makes some very good points. "experimental" does not
mean do 
whatever you feel like. It means apply rigorous research and testing to
your 
original work so that it is safe and exceeds identifiable standards of 
construction. If you are not willing to do that research and testing and
defend 
your work as worthy, then stick to the proven plans for all our sakes. I
love to 
experiment in the true sense of the word to try and prove the
applicability 
of something new. Without the proof it is worthless. For an example of
such 
testing and proof look at Langford's work. If you can meet those types
of 
standards, experiment away and we will all learn from it. 
Bob Polgreen
Boat and Parts
Nowthen MN 
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