My concern is that if I use T-88, the clamping pressure from making the radius in the jig will force all the glue out and starve the joint, making T-88 not reusable.
Any suggestions>? ++++++++++++++++++ I use it all the time on wood-to-wood since Veeduber expressed his views. It is great stuff, particularly for your intended purpose, as it requires substantial clamping pressure. The down side is that the surfaces must be a good fit with no gap. Any gap becomes filled with foam that has little or no strength. Bonus is that the squeeze-out is a breeze to clean with a sharp knife (or old hack-saw blade)and no trying to guess how much to mix, just apply and bond. >From my research, the best results were obtained by applying to both surfaces, rubbing together and leaving the joint open for a few minutes - just until it starts to foam. Use half of what you expect to use, like a thin smear on each surface. Clamping (curing) time is shortened by available moisture in the air - some instructions go so far as to suggest wetting one surface. I have not tried that. Steve J Port Elizabeth South Africa