Designed for 180 HP and runing at 100 Hp is why it will run longer than a
VW, rotax, cont. or Jab  in the final analynis.
Jim
On Sat, 8 Jul 2006 01:19:30 EDT ifly...@aol.com writes:
> There have been more crank failures in Continentals/Lycomings than 
> any  other 
> aircraft engines - but they have also gone through much more in 
> testing  and 
> many thousands of engines flying.   Many Broken VW cranks have  
> never been 
> documented or tested - just replaced and gone on...There have been  
> changes and 
> upgrades in VW cranks - I know because I bought a 980.00 crank for  
> my 2180 
> turbo back in 1991...(And I heard of many of those breaking).   
> There have been 
> three document broken cranks on Corvair aricraft and a couple  found 
> cracked.   
> There have also been thousands of hours of no  problems on Corvair 
> cranks.   
> The solution to all broken crank issues  (no matter the engine) is 
> to find the 
> limits and to stay within them or modify  the crank.  Cast cranks 
> may work on 
> a 1600 - but not a 2180 - a forged may  work on a 2180 but not a 
> 3000.   A 
> forged / nitrided may work on a  3000...you get the picture.  This 
> is 
> experimental aviation and there are  risks as always.  The name of 
> the game is to reduce 
> the risks as much as  possible and achieve your goals.   I could 
> have used an 
> O200 but been  outside of my expense goals...A corvair is easily 
> inside my 
> expense  goals and the added perormance reduces my risk factor - but 
> I do have 
> to nitride  the crank (150.00) .  The Vw was also close to expense 
> goals but  
> not within performance goals and to make a VW perform like a corvair 
> is too  
> expensive.  (Check pricing of new 3000 from Revemaster)    The VW 
> engine works 
> well in the 60 - 70 HP range but I am not comfortable with  
> stressing one out 
> past that (not intended for that output)  The Corvair was  designed 
> to handle 
> 180 Hp and I run it at 100 - less stress on all parts  overall.  
>  
>     Plus, I just love the sound of my mini Merlin  sound.....have 
> you ever 
> heard a corvair fly overhead at  180+  ?    I finally heard Mark 
> Langfords (I 
> never hear  mine) and it sends chills down your spine...makes you 
> want to go  
> flying....
> Build and fly safe all.....
> Well...time for bed 
>  
> Bill and N41768
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